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Basket Granulator

ZL series rotary basket extruding granulator (Basket Granulator) is usually the key equipment of pelletizing process line of big capacity instant granules. The pellet production line includes the following machine: CH sigma mixer, ZL series rotary extruding granulator, dryer (such as vibrating fluidized bed dryer, static fluidized bed dryer, vertical fluid bed dryer or hot air oven), vibration sifter. This production line can make dry powder into uniform and instant granules. If the customer wants to make the final pellets into a ball shape.it need to add the wet granules ball pelleting machine.

  • ZL
  • HYWELL
  • 8479899990
  • SUS304/SUS316L/Titanium
  • Food/Pharmaceutical/Chemical
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Basket Granulator Introduction

Hywell machinery Basket Granulator(also named as rotary granulator)is a device for extruding wet materials through the sieve of a stainless steel sieve barrel with an S-type milling cutter. Through the wire sieve, the wet powder raw material can be ground into granules, and the rotary granulators can also be widely used to crush the granules that have become lumps and become ready-made granules. Basket granulator can discharge the materials auto, and the basket granulators reach with the requirements of GMP, the extruder granulator is one of the best granulator. The machine makes the materials mixed into the desired grains. It is especially suitable for the materials that have high viscosity. It have high in the grain making and shaping rate, perfect in the grain exterior appearance. Its automatic material discharge will avoid the grain damage caused by manual material discharge. The extrusion granulator is suitable for the flow production. The machine’s structure is reasonable and its external appearance is beautiful.


Basket Granulators Description


Materials are gravity fed into the granulator and are wiped through perforated screens by extrusion blades creating cylindrical extrudates of a controlled diameter. Extrudates then fall onto a rotating table for discharge to the next processing step.

In the upper chamber of our basket extruders the counter rotating internal breaker bar system breaks larger clumps of wetted feed material to allow gravity to convey the wetted mass down into the bottom extrusion rotor arms which, in turn, densifies the material and extrudes it through the screen basket. Formed extrudates are discharged without damage by our proprietary discharge chute design.



Basket Extruder Specifications


Model

ZL-200

ZL-300B

ZL-300D

Granules   diameter(mm)

2-3

2-3

2-3

Capacity (kg)

100-200

140-400

300-600

Size (mm)

700*1000*1080

700*1300*1300

1600*900*1700

Power (kw)

4kw

7.5kw

11kw

Weight (kg)

350

400

780

Size (mm)

700*1000*1080

700*1300*1300

1600*900*1700

1.Hywell machinery reserves the right to   the design without notice

2.All specifications are as accurate as is   reasonably possible, but they are not binding.



Rotary Screen Granulator Construction Material

Hywell Machinery are able to offer our ZL series Rotary screen granulator with contact part to be built in SS304, SS316L, Titanium, Duplex stainless steel, etc. For the control system of sieve granulators, Hywell machinery have choices on push button, PLC+HMI and so on, and For the main electrical components of Rotary sieve granulator, it can choices the famous brand that such as ABB , Siemens or Schneider or others.

How do the Sway Granulators Works

Sway granulators is a device for extruding wet materials through the sieve of a stainless steel sieve barrel with an S-type milling cutter. Through the wire sieve, the wet powder or dry granules raw material can be ground into small granules, and the extrusion granulator can also be widely used to crush the granules that have become lumps and become ready-made granules. It can discharge the materials auto and  makes the materials mixed into the desired grains. Basket extruder is especially suitable for the materials that have high viscosity. This granulating machine is high in the grain making and shaping rate, perfect in the grain exterior appearance. Its automatic material discharge will avoid the grain damage caused by manual material discharge. The machine is suitable for the flow production



Rotating Basket Granulator Advantages

Hywell machinery ZL series rotating basket granulator had the following advantages over conventional solutions.

1.Adjustable angle and gap between rotor blades and basket screen allows optimization of extrusion force

2.Short active extrusion path minimizing temperature rise for heat sensitive actives.

3.Screen sizes of extrusion granulator from 0.8 to 5.0 mm

4.Extrudates well suited for Spheronization.

5.Simple free falling discharge

6.Adjustable wiping blades

7.Internal counter rotating breaker bar keeps material from sticking together

8. Design is GMP - Current Good Manufacturing Practices compliance

9. All Product contact parts AISI 316 & non contact parts AISI 304.

10. Uniformly granulation & fewer fines of wet material and dry materials.

11. Easy to operate; move, clean, convenient

12. Smooth running, reliable performance, easy operation.

13. Highly polished inner and outer surfaces of the machine, no dead comer, easy to clear, no cross contamination. Confining to the requirement of GMP.

14. The feeding system for this granulation machine can be by manual or screw feeder .

15. Low noise and good seal

16. For the electrical component of rotary basket granulation machine, it can use international brand such as ABB, Siemens or Schneider.

17. Small cubage, easy to install, convenient to operate and maintain.


Rotary Basket Granulator Application:

The ZL series rotary basket granulator is widely used in pharmaceutical, chemical, foodstuff and electronic industries.

1.   Food industry

Batters, Flavours, Instant meals, Spice and herb mixtures, Sugar based confectionery tablets

2.   Chemical industry

Coloring of plastics, Master batches, Powder mixing with liquid addition, Powder paints.


3.   Pharmaceutical industry

Granulate mixtures, Powder mixtures, Wet granulations


4.   Cosmetics industry

Ceramic dental mixtures, Eye shadows, Face powders



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