Industrial Granulation Machine

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Leading Granulation Machine Manufacturers in China

Hywell machinery customizes industrial granulation machines for diverse processing needs
Granulation machine plays a crucial role across many industries that involve bulk solids processing. From pharmaceuticals to chemical processing to the food industry, there are countless applications for high-performance powder granulation.
Powder Granulation, a technique of particle enlargement by agglomeration, is one of the most significant unit operations in the production of pharmaceutical dosage forms, mostly tablets, and capsules. During the granulation process, small fine or coarse particles are converted into large agglomerates called granules. Generally, granulation commences after the initial dry mixing of the necessary powder ingredients along with the active pharmaceutical ingredient (API), so that a uniform distribution of each ingredient throughout the powder mixture is achieved. Although granules used in the pharmaceutical industry have a particle size in the range of 0.2-4.0 mm, they are primarily produced as an intermediary with a size range of 0.2-0.5 mm to be either packed as a dosage form or be mixed with other excipients before tablet compaction or capsule filling.
Granulation technologies like high shear granulation, fluid bed granulation, extrusion/ spheronization, etc. have been successful for many decades in the preparation of various pharmaceutical dosage forms. Pharmaceutical granulation technology continues to change, and various improved, modified, and novel techniques and technologies have been made available along the course. granulation machine also names a Pelletizer, Pelletizing machine, Pelletization, granulator, and so on.
Hywell Machinery is among the top powder granulation machines manufacturers in China. We have been designing and supplying both small and large companies with food-grade and GMP- grade industrial granulation machinery. We offer industrial and lab granulation equipment including a Fluid bed dryers/granulators/coaters, fluidized bed granulator, high shear granulator, oscillating granulator, basket granulator.
If you are looking for a reliable industrial powder granulator machine, you can rely on Hywell Machinery. Buy a powder granulations machine from us and let us help you grow your business using our customizable and affordable products.

Our company also produces laboratory machinery for product development and research. If you need laboratory dryers, welcome to consult!

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Hot Selling Granulation Machine

Fluidized Bed Granulator

Fluidized Bed Granulator also called Fluid Bed Granulator,The fluidized bed granulator is a method for making free-flowing granulate from liquids by the fluidized bed spray granulation technology. Fluidized Bed Granulator includes spray liquid, granulating, and dry. Hywell Machinery is the best manufacturer of fluid bed granulators.
Many industrial applications require converting liquid substances into a stable product form with exactly defined properties – whether for further processing as a solid for Pharmaceutical, food products, animal feed, or cleansing agents, for increasing stability in chemical substances, or for handling thermally sensitive products such as enzymes, proteins or micro-organisms. Spray granulation in the fluidized bed permits liquids to be directly made into free-flowing granulate with specific product properties. Generally, the granules also have instant properties.

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High Shear Granulator

The Hywell machinery High Shear Granulator, also called High shear mixer granulator, rapid mixer granulator, Wet Granulation, or High Shear Mixer Granulation machine, is an efficient and versatile blending machine for mixing dry powders or granulating with the addition of liquid binder, within a very short time and with excellent cleaning abilities. It is able to give perfect results for mixing due to the innovative design of a central impeller-type mixer with a side vertical Chopper. the high shear granulator machine is widely used in the pharmaceutical, chemical, foodstuff, and electronic industries．

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Solid Dosage Granulation Line

Integrated Granulation and Drying for Solid Dosage production is one granulation line for pharmaceutical solid dosage forms.
Solid Dosage Granulation Line is a common technique in the production of pharmaceutical solid dosage forms. Due to the high-quality requirements of the formed granules in terms of content uniformity and physicochemical properties, it is important to choose the right process. The wet granulations process will ensure that a fine-powder heterogeneous mixture will turn into a uniform granulation, with increased particle size and higher density.

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Fluid Bed Dryer / Granulator / Coater

The fluidized bed granulation coater (spray liquid) is a method for making free-flowing granulate from liquids. fluid bed granulation can be used in different applications in various industries since the product properties can be varied in many ways by setting process technical parameters and configurations. The granules made by the fluid bed granulator machinery are suitable for making tablets, and the granules are also for final coating by the same machine.
Many industrial applications require converting liquid substances into a stable product form with exactly defined properties – whether for further processing as a solid for Pharmaceutical, food products, animal feed, or cleansing agents, for increasing stability in chemical substances, or for handling thermally sensitive products such as enzymes, proteins or micro-organisms. Spray granulation in the fluidized bed permits liquids to be directly made into free-flowing granulate with specific product properties. Generally, the granules also have instant properties.

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Centrifugal Spheronizer

A centrifugal spheronizer is a specialized machine designed to convert irregularly shaped particles into spherical ones. It achieves this transformation by subjecting the particles to centrifugal forces and other mechanical actions. The resulting spherical particles find applications in various industries, including pharmaceuticals, chemicals, and food.

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Oscillating Granulator

Whether it be a wet powder or a pack of dry block materials, the Oscillating Granulator will develop the material into fine and consistent granules. The Oscillating Granulators come with an elastically adjustable wire screen mesh that is easy to assemble and disassemble. The main elements of the swing granulation machine are composed of an enclosed steel-plated body and a lubrication system that enables it to run smoothly without producing any unnecessary noise.
The oscillating granulation is a popular powder granulating machine used for size reduction or forming the required granule sizes from moist powder material or for crushing dried block stock, sensitive powders, and granules in the pharmaceutical, chemical, and food industries. swing granulators make the quality of granules better by facilitating their flowability and handling.
Understanding the oscillating granulator working principle will help you make an informed decision for your granulation needs. This article provides everything you need to know about the equipment. Let's dive right in!

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Basket Granulator

ZL series Basket Granulator is usually the key equipment of pelletizing process line of big capacity instant granules. the basket granulator is also called a rotary basket extruding granulator, or rotary granulator. Basket granulators are an essential piece of granulating equipment in the manufacturing industry, offering uniform mixing, efficiency, and flexibility. basket granulators can handle both wet and dry granulation. They are flexible and can handle a wide range of materials, making them suitable for various applications. In conclusion, basket granulators are a vital tool in the manufacturing industry, providing efficient and uniform granulation for tablet and capsule production. By understanding the working principle, types, advantages, and maintenance tips of rotary basket extruding granulators, manufacturers can ensure the efficient operation of their equipment, improving their production processes and quality.

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Roller Compactor Granulator

The DG series roller compactor granulator uses dry roller pressing technology to compress powdery materials with a moisture content of ≤5% into flakes or blocks and then undergoes crushing, granulation, and screening processes to make the flakes into lumps. The material becomes granular material that meets the usage requirements. The roller compactor granulator machine mainly relies on external pressure to force the material through the gap between two relatively rotating rollers and force it to be compressed into pieces. During the rolling process, the actual density of the material can be increased by 1.5 to 3 times. In order to achieve certain particle strength requirements.
DG series roller compactor granulator is also called granulator, gypsum briquette machine, briquette machine, carbon black granulator, potassium sulfate granulator, and potassium chloride granulator according to its main use scope.
DG series roller compactor granulator is also called dry granulator, roller granulator, double roller granulator, roller press granulator, and dry granulation machine according to its working properties.

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Custom Granulation Machine For Various Industries

Custom Granulators For Food and Beverages

Hywell machinery food granulation machine leads the industry in innovation, performance, & quality. we can give custom food granulators and beverages powder granulating machines as your requirement for whole granulating process lines or single granulation equipment. Hywell machinery industrial powder mixers can boost performance and profitability at many junctures in the food manufacturing process. Hywell granulation process also offers state-of-the-art technology and processing solutions for:
Coffee granulation machine for coffee manufacturers
Fluid bed granulation for food additives.
Milk high shear granulation for milk factory
soda powder pelletizing process for soda manufacturers.
Spices granulating machine and seasoning granulation equipment for spices factory.

Custom Powder Granulation Machine For Pharmaceutical

Hywell machinery pharmaceutical granulation leads the industry in innovation, performance, & quality. we can give custom pharma granulators as your requirement for the whole granulation process lines or single powder granulators that reach GMP.
Granulation, the process of particle enlargement by agglomeration technique (pelletizing technology), is one of the most significant unit operations in the production of pharmaceutical dosage forms, mostly tablets, and capsules. The granulation process transforms fine powders into free-flowing, dust-free granules that are easy to compress. Nevertheless, granulation poses numerous challenges due to the high-quality requirement of the formed granules in terms of content uniformity and physicochemical properties such as granule size, bulk density, porosity, hardness, moisture, compressibility, etc.
Highlights of our pharmaceutical granulators include:
Tablet coating of granulation pharmaceutical – Powdery active ingredients can be coated to accelerate or inhibit solubility or oxidization.

Custom Powder Granulator Machine For Chemical

Hywell machinery chemical granulating machine leads the industry in innovation, performance, & quality. we can give custom chemical granulating equipment as your requirement.
Hywell powder granulations equipment also offers state-of-the-art technology and processing solutions for:
Cosmetics granulation for cosmetics manufacturers
Feed granulator for livestock feed.
Pet food granulation machinery for pet food
Nutritional powder granulating machinery for Nutritional supplements.
Protein powders granulation machine and vitamins powder granulator for Protein factory.
Cleaning agents industrial granulators and detergents industrial granulators for household cleaning agents and detergents factory.
Insecticides powder granulations for pesticide factory.

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Powder Granulators Capacity

At Hywell Machinery, we can customize the capacity of your granulator machine to follow your whole process line. It is an important aspect that our design specialists have to consider when conceptualizing the custom design of the granulation equipment. We manufacture the granulations machine of volumes between 1kg to 500kg. Hywell machine is the granulation machine manufacturer and we also can supply the granulation line as continues. We have the laboratory granulator. It is specially used for product development or experimental institutions at the front end of the factory.

Commercial Granulating Machine Function

Commercial Granulating Machine is a kind of equipment for granulating various powder materials. Commercial Granulators are widely used in many industries and are one of the necessary equipment for powder material granulations.

Powder Pelletizer Material

For optimal performance, your custom powder pelletizer needs to be designed with the right steel. For different industries and different materials, the powder pelletizer chooses the right steel. it is able to offer the powder pelletizing machine to be built in SS304, SS316L, Titanium, Duplex stainless steel, etc.

Powder Pelletizing Machinery Volume

The volume of your powder pelletizing machinery needs to correspond with your factory processing lines. Additionally, they should match your quantity or volumetric requirements. As such, we design the free custom powder mixing machinery for you.

Powder Granulating Machine Finish

Hywell Machinery manufactures a variety of powder granulating machines for the food, pharmaceutical, and chemical industries. View all powder granulation machines (wet granulator machinery) below or use the site navigation menu to view by category.
Hywell has a wide range of powder granulation used in different industries and materials!

Get Granulation Machine Step-by-step

1.We Respond to Your Granulation Machine Inquiry Within 12 Hours

We understand that time is an invaluable resource for your business and thus fast service delivery is important. Our short response times aim to provide easy access to our services.

2.We Deliver Customized Granulation Machines Designs

Our objective is to deliver a customized Granulator Machine design that meets all your requirements. We aim to bring your vision to life because customer satisfaction is important to us.

3.We Achieve Efficient Granulation Machinery Manufacturing

The Hywell factory is equipped with skilled workers and advanced equipment to ensure that we produce high quality powder granulator machine efficiently. It also enables us to deliver the powder granulators machine with short turnaround times.

4.We Offer Custom Powder Granulation Equipment Packaging

Hywell Machinery manufacture a variety of wet powder granulators for food, pharmaceutical and chemical industries. All this powder granulator equipments will be packed to follow the internation transfer standard.

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Benefits From Your Committed Granulations Machine Manufacturer

Wet Granulation Price

Our high-quality wet powder granulation is available at wholesale rates which saves you money and reduces your costs of production.

Fast Production Turn-around

Hywell machinery manufacture your powder fluidized granulator fast to ensure that the production of your business are not delayed or disrupted.

Free Industrial Fluidized Granulator Testing

Hywell Machinery offers you a free industrial powder granulations of sample powder testing ; and to confirm that the granulating machine reach your design requirements.

Minimum Powder Pelletizing Machine Order Quantity

All our clients are important to us and thus our MOQ is 1 set pelletizing machine to accommodate large and small orders.

High Industrial Powder Pelletization Quality

We are meticulous with our quality checks and manufacturing standards. Our goal is to offer you the best industrial powder pelletizations.

Worry-free After Sale Services

The Hywell Machinery team is always on hand to guide you through after-sale procedures of pelletization such as warehousing, shipment, and just-in-time delivery.

Which Powder Granulators is Right for Your Process?

What Does a Granulation Machine Do?

Granulation is an essential process in the pharmaceutical, chemical, and food industries. A granulation machine plays a crucial role in this process by converting powder particles into granules. Granules are agglomerates of small particles that are easier to handle, store, and distribute. Granulating also improves the flowability, compressibility, and solubility of the particles. we will discuss the different types of granulation machines, how they work, and their applications.

1	Introduction
2	Granulation Process
3	Types of Granulation Machines
4	Working Principle of Granulation Machines
5	Advantages of Granulation Machines
6	Applications of Granulation Machines
7	Conclusion
8	FAQs

Introduction

Granulation is a process of particle size enlargement in which small particles are agglomerated to form larger, free-flowing particles called granules. Granulation is essential for improving the handling, storage, and distribution of powders. A granulation machine is a device that converts powders into granules. The granulation process involves wetting, mixing, and drying of powders.

Granulation Process

The granulation process consists of the following steps:

Firstly to introduce our fluid bed granulator process:

1. Mixing: In this step, the active ingredients and excipients are mixed to form a homogenous blend.
2. Wetting: In this step, the powder blend is sprayed with a binding solution to wet the particles.
3. Nucleation: In this step, the wetted particles are agitated to form small nuclei.
4. Growth: In this step, the nuclei are allowed to grow by the addition of a more binding solution and by agitation.
5. Drying: In this step, the wet granules are dried to remove the moisture and stabilize the granules.

Second to introduce the wet mixing granulation process:

1. Wet Mixing: In this step, the powder blend is sprayed with a binding solution to wet powder, it can use the high-shear mixer.
3. Wet granulator: it can use wet granulator to get the wet granules, it can use the swing granulator or basket granulator.
4. Drying: In this step, the wet granules are dried to remove the moisture and stabilize the granules. it can use fluid bed dryer, hot air oven, vacuum dryer.

Types of Granulation Machines

There are several types of granulation machines available in the market. The choice of machine depends on the characteristics of the powder, the desired granule size, and the production capacity. The following are some of the commonly used granulation machines: High Shear Mixer Granulator， Fluid Bed Granulator， Extrusion Spheronizer, Oscillating granulator, basket granulator.

Working Principle of Granulation Machines

The working principle of granulation machines varies depending on the type of machine. However, all granulation machines work on the principle of wetting, mixing, and agglomeration of powders. In wet granulation, the powders are wetted with a binding solution to form granules. In dry granulation, the powders are compressed to form flakes that are then milled to form granules.

Advantages of Granulation Machines

Granulation machines offer several advantages over traditional powder handling methods. Some of the advantages are:
• Improved flowability of the powders
• Improved compressibility of the powders
• Improved solubility of the powders
• Reduced dust generation
• Reduced segregation of the powders
• Reduced variability in the properties of the powders
• Improved stability of the granules

Applications of Granulation Machines

Granulator machines find their applications in various industries, such as pharmaceuticals, chemicals, and food. Some of the applications are:

Pharmaceutical Industry

Granulating machines are extensively used in the pharmaceutical industry for the production of tablets, capsules, and granules. Tablets and capsules are solid dosage forms that require granules as an intermediate product. Granules are preferred over powders as they improve the flowability and compressibility of the powder.

Chemical Industry

Granulation machines are used in the chemical industry for the production of fertilizers, detergents, and catalysts. Granules are preferred over powders as they improve the handling and storage of the product.

Food Industry

Granulator machines are used in the food industry for the production of instant powders, seasoning blends, and functional ingredients. Granules are preferred over powders as they improve the flowability and solubility of the powder.

Conclusion

Granulation machines are an essential part of the granulation process. They convert powders into granules, which are easier to handle, store, and distribute. Granulation machines offer several advantages over traditional powder handling methods, such as improved flowability, compressibility, and solubility of the powders. Granulation machines find their applications in various industries, such as pharmaceuticals, chemicals, and food.

FAQs

1. What is the difference between wet granulation and dry granulation?

• Wet granulator involves the wetting of the powders with a binding solution to form granules, while dry granulation involves the compression of the powders to form flakes that are then milled to form granules.

2. What are the advantages of granules over powders?

• Using a granulation machine has several benefits, including improving the flow properties of powders, increasing the density and compressibility of materials, enhancing the uniformity of particle size and shape, and reducing dust and segregation.

3. What are the different types of granulation machines?

• The different types of granulation machines are high-shear mixer granulators, fluid bed granulators, extrusion spheronizer, and basket granulators, swing granulators.

4. What is the application of granulator machines in the pharmaceutical industry?

• Granulator machines are extensively used in the pharmaceutical industry for the production of tablets, capsules, and granules.

5. What is the application of granulation machines in the food industry?

• Granulator machines are used in the food industry for the production of instant powders, seasoning blends, and functional ingredients.

6. Are granulation machines customizable to specific needs?

Yes, granulation machines can be customized to meet specific processing needs. Manufacturers can modify the machine's design, capacity, and materials to optimize its performance for a particular application.