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Vertical Fluid Bed Dryer

Hywell Machinery FG series vertical fluid bed dryers are ideal for products that are free flowing. This type of fluid bed dryer is referred to as a static fluid bed because the fluid bed dryer remains stationary during operation. The static fluid bed processer provides an effective method of drying relatively free-flowing particles with a reasonable narrow particle size distribution. The feed may take the form of powders, granules, crystals, seeds, pre-forms, and agglomerates. A static fluidized bed dryer can be batch operation. Because there is no mechanical drive system to move the product, the static fluid bed processors are lighter and simpler to manufacture – hence cheaper than the dynamic fluid-bed dryers.
Units in continuous and batch types for more uniform materials that do not tend to agglomerate.

  • FG
  • HYWELL
  • 8419399090
  • SUS304/SUS316L
  • Food/Pharmaceutical/Chemical
  • Yes
Availability:
Quantity:

Because the FG series vertical fluid bed dryer is a vertical static dryer, the vertical fluid bed dryer occupies a small area, so it is very suitable for clean workshops.


The Fluidized bed drying machine is the optimal method for controlled, gentle, and even drying of wet solids. The intensive heat/mass exchange of the fluidized bed product makes this method particularly effective and time-saving. The technology is also suitable for post-drying of spray granulated or extruded products with very low residual moisture.


The Vertical fluid bed dryer can be used in the entire powder processing industry. In the pharmaceutical industry, this innovative method has replaced the time-consuming tray drying long ago: The drying process with fluidized bed drying reduces the drying time in the hot air drying oven by approximately twenty times. In addition, a fluidized bed drying machine provides controlled and uniform drying conditions compared to the uneven drying in trays.


No matter whether the product was produced in the fluidized bed granulator or a high-shear mixer, whether in batch or continuously: With a vertical fluid bed dryer, it must be ensured that drying always takes place in thermodynamic equilibrium. The inlet air temperature must be selected such that only so much moisture evaporates from the surface of the granulate as is transported through the capillaries from the interior of the granulate to the surface. If the inlet air temperature is too high, a surface crust will most likely form which will hamper or even prevent the moisture from being transported from deeper layers to the outside. This will delay the entire drying process rather than accelerate it.

A properly used, Vertical Fluid bed dryer provides an efficient solution for the gentle and even drying of your product.


A vertical fluid bed dryers are an important equipments for solid dosage form lines (granulation line equipment). The solid dosage form line includes High shear granulator, conical mills, fluidizing bed dryer, Vacuum conveyor, IBC powder blender, Powder shifter and packaging machine. About the detail of this line, please learn our granulation line.



Solid Dosage Forms Line



Fluidized Bed Dryer Description

A Fluidized Bed Dryer is a one-stop drying machine that includes air handling units, stainless steel main tower (base part, product container, expansion chamber, and fluid bed dryer filter chamber), and an exhaust air system.


The main air heating system of the vertical fluidized bed dryer supplies the drying chamber with the designed amount of air. The air rate is calculated with Hywell machinery’s process calculation program. The program is based on the actual ambient conditions at the physical place where the dryer will be installed.


The main air system of a vertical fluidized bed dryer consists of air filters, pre-heating systems, an air heater, a supply fan, and from time to time dehumidification system(option). The main air system of the vertical fluidized bed dryer is constructed according to the actual requirements of the product and the ambient conditions.


A bag filter of the vertical fluidized bed dryers can be a standalone solution as this technology is able to remove the required powder fines before outlet to the atmosphere. The fines are collected in a fines return system, thereby the powder loss is reduced to a minimum. The fines can be re-entered to the top of the drying chamber, to achieve agglomeration of the powder or they can be sent to the internal or external fluid bed. Again, the required powder specifications will decide the design of the fines system.


Powder sifter (Option): The final step of the fluid bed drying system is the powder sifter. The powder sifter will separate the large powder particles from the powder, size is determined for the separation. The off size is bagged off and the powder can be either directly packed into big bags or conveyed to a silo system for other packing systems.


FG

Fluid Bed Dryer

GFG

Fluidized Bed Dryer

FL

Fluid Bed Dryers


Vertical Fluid Bed Dryers Specifications


Model

unit

15

30

60

120

200

300

500

Tank

Volume

L

45

100

220

420

670

1000

1500

Diameter

mm

550

700

1000

1200

1400

1600

1800

Load capacity

Min

Kg

10

15

30

80

100

150

250

Max

Kg

20

45

90

160

300

450

750

Air volume

Air volume

M3/h

1400

1800

3000

4500

6000

7000

8000

Air pressure

Mm H2o

480

480

950

950

950

950

950

Power

Kw

5.5

7.5

11

18.5

30

37

45

Steam consumption

Kg/h

42

70

141

211

282

366

451

Compressed air   consumption

M3/Min

0.3

0.6

1.0

1.0

1.2

1.5

2.0

Weight

Kg

900

1000

1100

1300

1500

1800

2500

1.Hywell machinery reserves the right to the design without notice

2.All specifications are as accurate as is reasonably possible, but they are not binding.

3. FG series vertical fluid bed dryer adds a binder spray liquid system, it is the same as the FL series fluid bed granulator,  which can be used for powder granulation.


Fluidized Bed Dryers Construction Material

Hywell Machinery is able to offer our FG series fluidized bed dryers with contact parts to be built in SS304, SS316L, Titanium, Duplex stainless steel, etc. Electrical parts of the control system of the fluidized bed dryer can be adapted to the customer’s needs.


Heating Method of Fluidized Bed Dryer Machine

For the heating method of the Fluidized bed dryer machine, it can use steam or an electrical or burning gas furnace as a heat source. Hywell machine can design the different kinds of heating ways based on the client site situation. FL-5 Fluidized bed dryer machine just can use the electrical heater.

How do The Vertical Fluid Drier works

A vertical fluid bed system is a machine in which a flow of “wet” powder, granular, or flakes material is conveyed over a perforated bed. Hot drying air is blown through the holes of a perforated plate. The wet solids are lifted from the bottom and cause the solids to behave as fluid. The air velocity is adjusted to keep the moving layer of material fluidized.


Vertical fluid dryer Advantages

Hywell machinery FG series vertical fluid dryer had the following advantages over conventional solutions.

1. Inlet air of the vertical fluid dryer install the G4 Filter, F8 Filter, and HEPA filter

2. The vertical fluid dryers can be complete discharge and easy cleaning

3. Highly polished inner and outer surfaces of the barrel of the Vertical fluid dryer, no dead comer, easy to discharge materials, easy to clear, no cross-contamination.

4. The vertical fluid bed dryers have an enclosed structure, without overflow of power dust

5. The fluidized bed drying machine have smooth running, reliable performance, and easy operation.

6. The fluidized bed drying machine loading and unloading are quick, light, and clean, and meet the requirements of GMP.

7. The fluid bed drying machine has the explosion release vent on the machine. once the explosion happened, the machine will release the explosion outside automatically and safely, it will make a very safe condition for the operator.

8. For the loading materials for the fluid bed drying machine, we have choices on vacuum feeding, lifting feeding, negative pressure feeding, and manual feeding for customers.

9. This fluid bed drying machine adopts PLC automatic control, all the operations according to the requirements of the user to set the process parameters automatically, it can print all the process parameters (optional), and the original record is true and reliable.

10. For the bag filter of the fluid bed drying machine, it can choose an anti-static filtering cloth. Adopting a double chamber filtering bags system, remove dust completely.

11. For the fluid bed drying machine, we have CIP for customers to choose (Optional ).

12. Wheel dehumidification system for fluidized bed drying machine is available (Optional)

13. Fluidized bed drying machine has no dead zones in the product container

14. Processing of materials with different densities

15. Collection of fluidized bed drying machine reach up to 99%

16. Process times significantly reduced, rapid drying and uniform

17. Fluidized bed drying equipment is suitable for heat-sensitive products

18.  Fluidized bed drying machine ensures high efficiency in material drying, high yield

19. Fluidized bed driers are easy and less labor intensive

20.  Fluidized bed drying machine has a low maintenance cost

21.  Fluidized bed drying machine has two filter chamber, hot air take away moisture quickly

22.  Fluidized bed drying machine drying process technique and efficiency are better

23. Vertical fluidized bed drier has a high expansion ratio and enough fluidization space

24. Use a high-pressure fan for the fluidized bed drying machine, through negative pressure form, quickly bring heat to come over.


cart

Materials Tank

222

Materials Tank With Stir

fluid bed container

Materials Tank Without Stir


Vertical Fluidized Bed Drier Application:

Vertical Fluidized bed Drier is widely used in pharmaceutical, chemical, foodstuff, and electronic industries.

1. Vertical Fluidized Bed Drier for Petrochemical industry

Inorganic:  ammonium hydrogen fluoride, potassium permanganate, sodium thiocyanate, cobalt sulfate, nickel sulfate, zinc sulfate heptahydrate, ammonium chloride, calcium, strontium chloride, sodium chlorate etc

Organics:  p-nitrobenzoic acid, fumaric acid, pentaerythritol, resorcinol, catechol, calcium hypochlorite, sodium silicate, GDL, sodium gluconate, thiourea, sorbitol, dicyandiamide.

Pesticides: Imidacloprid granules, granules glyphosate

Polymer: High-absorbent resin, a polystyrene resin, sodium polyacrylate

Chemical additives: methyl cellulose, polyacrylamide, hydroxyethyl cellulose

2. Vertical Fluidized Bed Drier for Food and beverage industry

trehalose, caramel, tartaric acid, coffee, bread crumbs, milk powder, citric acid, potassium citrate, sodium citrate , maltitol, xylose, xylitol.


granulation line equipment


Why Hywell Machinery is Famous for High Quality Vertical Fluidized Dryer?

Hywell machinery manufactures premium quality fluid bed drying machine. It export fluid bed drying machine to our clients in the USA, Ukraine, Russia, and Vietnam.

Our fluid bed drying machine is one kind of machine in a fluid bed drying system. A fluid bed drying machine principle is the optimal method for controlled, gentle, and drying of wet solids.


Hywell machinery Provides Free Technical Support and Installation Service of Fluid Bed Drying System to our Esteemed Clients

We also provide consultancy and technical support services related to the fluid bed dryer system to our clients without any additional cost. We design and chart the whole pharmaceutical production line so that our customers can have the best production efficiency.


Our Fluid Bed Dryer Systems are Safe and Unique in Design

Hywell machinery is proud to serve many pharmaceutical companies in the world. The main reason for the higher number of retained clients for our fluid bed dryer system is that we provide full customization in the design of fluid bed dryer systems for different kinds of processes for different companies.

Our Fluidized bed dryer systems are made of stainless steel, contact product part of the vertical fluidized bed dryer parts is made of stainless steel 316L material, and another part is stainless steel 304 with a 3-4mm thickness which ensures a higher lifetime and value for our esteemed customers.


What are the advantages of a fluidized bed drying equipment?

-Uniform drying whereby all the granules and powders dry up uniformly.

-Fast-drying process whereby large volumes of granules and powders can be dried within a short period.

-High efficiency. A fluidized bed drying equipment is capable of drying the granules and you will not incur high electricity costs.

-Strong and durable: The stainless steel material that is used on most components of the fluidized bed drying equipment keeps it strong and durable.

It-Versatile as it is capable of drying different types of materials.


What is a Vertical Fluidized Bed Dryer Machine Specification?

Fluidized bed dryer machine specification is detailed documentation that gives the design and construction parameters of the Fluidized bed dryer machine. The specification provides the performance and usability measures of the fluidized bed dryer machine.

There are many specifications of this fluidized bed dryer machine that you should know. it includes as follows:

-Production capacity of the fluidized bed dryer machine

-The presumed volume of airflow

-Blower specifications of vertical fluidized dryer

-Weight of the fluidized bed dryer machine

-Dimensions of the fluidized bed dryer machine

-Drying time of fluidized bed dryer machine

-Temperature requirements of fluidized bed dryer machine

It is vital to get the full details of the vertical fluid bed dryers directly from the manufacturer. This will ensure that you get the right equipment that will meet your ultimate drying need.


Can I get a customized fluid bed drying machine?

Yes. As a reliable fluid bed dryer manufacturer, we deliver customized fluid bed drying machine process for you. we can design and manufacturefluid bed drying machine that meet your specific process needs and your layout.

One key area of customization is the size. We can customize the size to be either large or small. Our design team is always ready to design the accurate size of the fluid bed dryer system that will match your requirement specifications.

To ensure that you get the best-customized fluidized bed drying machine, we keep our communication channels open. This is to allow our clients to be always in constant communication.


What material can a vertical fluidized bed dryer dry?

A vertical fluidized bed dryer is designed and manufactured to dry different types of pharmaceutical, health product materials. The most common materials are granules and powder.

A fluidized bed dryer eliminates the moisture content that is embedded in these materials leaving them dry and ready for use for the next production stage.


What is the production capacity of the Fluidized bed drying machine?

Hywell machine Fluidized bed drying machine have different production capacities to fit into the different needs of the manufacturers.

The Hywell Fluidized bed drying machine capacity ranges between 500 grams to 500kg. However, it can go as high as 500kg to meet your high demand. and we also have a lab fluidized bed drying machine that uses in the laboratory.

In addition to the defined capacities of the fluidized bed drying machine, we also offer customized sizes. All you need is to contact us and we will customize the solutions according to your requirements.

Generally, the larger the container, the more the production capacity.


What is power consumption of the vertical fluid bed dryer?

There are two critical factors to consider when analyzing the power consumption of fluidized bed drying machines. One is the power source and the second factor is power consumption.

The power source is the one that connects to the main supply. The power ranges between 220V/380/410/480V, and the frequency of the world just has 60HZ/50Hz.In terms of consumption, it varies between 3kW to 55kW, but this is just the main machine working electrical power excluding the heating system. because heating systems are used for electrical that just for a small model such as lab fluid bed processor and 10-30kg dryer. the bigger model is best to use steam heating so that keep the machine economics working.


Does the vertical fluidized bed dryer manufacturer provide spare parts?

In case your fluidized bed dryer has broken down, you can still contact us for the spare parts. We not only manufacture the equipment but also stock the spare parts. You simply need to supply the machine serial number on the nameplate and spare parts name that you want and we will deliver them soon. You can contact us through the email form on the website.




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