 |
LPG
HYWELL
8419399090
SUS304/SUS316L/Titanium
Food/Pharmaceutical/Chemical
Yes
| Quantity: | |
|---|---|
Spray drying is a method for producing a dry powder directly from a solution or slurry. In a continuous process, the liquid feedstock is dispersed as a mist of fine droplets into a stream of hot drying gas, all within a cylindrical drying chamber. In aqueous processes, the drying gas is typically air. Because the kinetics of drying is so rapid, materials are dried in a fraction of a second which helps to make the process viable for thermally sensitive materials such as foods, extracts, and other organic substances.
A high-speed centrifugal spray dryer is a kind of continuous atmospheric dryer. Use a pneumatic or electric atomization device to make liquid high-speed centrifugal spray as fog droplets, make these fog droplets in contact with the hot air in the drying chamber, and instantaneous drying. This high-speed centrifugal spray dryer is often named centrifugal spray dryer Machine, centrifugal spray dryer, spray drying machine. Hywell Machinery also have the lab spray dryer that use for lab testing.
Some special materials need to dry again by the vertical fluid bed dryer as a batch-to-batch or connect vibrating fluid bed dryer for continuous drying to reduce the final moisture when the hywell engineer design the LPG spray drying machine and decide whether to add this second step drying machine base the character of the material.
Some special materials need to dry again by the vertical fluid bed dryer as batch-to-batch, or connect vibrating fluid bed dryer as continuous drying to reduce the final moisture, when hywell engineer design the spray drying machine and decide whether to add this second step drying machine base the character of the material.
If the liquid is thick and can not be pumped, liquids with high sugar content or heat-sensitive liquids. You can use Hywell company's High-efficiency vacuum dryer or vacuum shelf dryer.
High-Speed Centrifugal Spray Dryer
High-Speed Centrifugal Spray Dryers
High-Speed Centrifugal Spray Dryers
The hot air enters the drying room in the spiral form and uniformly after being filtered and heated the air enters the air distributor on the top of the dryer. Passing through the high-speed centrifugal atomizer on the top of the tower of the small-scale spray dryer, the material liquid will rotate and be sprayed into the extremely fine mist liquid beads. Through the very short time of contacting the pure heat air, the materials can be dried into the final products in seconds. The final products will be discharged continuously from the bottom of the drying tower or from the cyclones of the spray dryer. The waste gas will be discharged from the blower. Hywell will design the bag filter to collect materials to reach 99.9% of materials recollection if some materials are special materials. If some materials will be environmental pollution, Hywell will design and manufacture the water scrubber for the high-speed centrifugal spray dryers.
LPG series high-speed centrifugal spray dryer consists of a liquid transfer system, air filter system and heating system, liquid atomizing, drying tower, air exhausting and material collecting, control system, and so on, the feature for each system as below:
Before the fresh air enters the heater, it should pass through the Pre & post-filter first, and then enter the heater for heating. For the heating method, there are electrical heaters or steam radiators, gas furnaces, and so on. Which method to choose depends on the customer's site conditions. To ensure the drying medium enters the drying chamber with high purity, the heated air should go through the high-temperature high-efficiency filter (HEPA-Optional) before entering the drying chamber of the high-speed centrifugal spray dryer.
The liquid delivery system consists of a liquid tank, pump, and so on to ensure the liquid enters the atomizer smoothly.
The atomizing system consists of a high-speed centrifugal atomizer with an inverter and so on.
The powder from the high-speed centrifugal atomizer is between 40-120 microns.
The drying chamber of the spray drying machine consists of the spiral shell, hot air distributor, main tower, and relevant fittings.
The Spiral shell and hot air distributor: the spiral shell and hot air distributor at the top of the tower can regulate air flow rotation angle according to the specific condition to guide the airflow inside the tower effectively and avoid the material sticking to the wall. in the middle, there is the position for installing the atomizer.
Drying tower of spray drying machines: The inner wall of small-scale spray drying machines is a SUS mirror sheet, and welded by arc welding. The insulation layer is rock wool
The middle of the tower has a manhole to view and is convenient to clean and maintain the tower. For the tower body cross interface, the pipe elbow is arc butt design, reducing dead angle; sealed type.
The main tower of small scale spray drying machine is equipped with an air hammer, controlled by the pulse, and hits the main drying tower timely as to avoid the dust sticking to the wall
Material collecting systems of spray drying equipment, there are several types. Such as cyclone, cyclone + bag filter, cyclone+ bag filter +water scrubber, and so on. The method is depending on the material property itself. For the filtering system for the outlet air, we have a filter on request.
HMI+PLC, each parameter can be displayed on the touch screen of the small-scale spray drying equipment. Every parameter can be controlled and recorded easily. but it also can use buttons to reduce client investment.
Model | LPG-5 | LPG-10 | LPG-15 | LPG-25 | LPG-50 |
Maximum moisture evaporation (Kg) | 5 | 10 | 15 | 25 | 50 |
Temperature range of inlet air (ºC) | 100-280 | 100-280 | 100-280 | 100-280 | 100-280 |
Temperature range of outlet air (ºC) | 60-130 | 60-130 | 60-130 | 60-130 | 60-130 |
Dryer time (S) | 1.0 ~ 1.5 | 1.0 ~ 1.5 | 1.0 ~ 1.5 | 1.0 ~ 1.5 | 1.0 ~ 1.5 |
Atomization Type | Rotary atomizers | Rotary atomizers | Rotary atomizers | Rotary atomizers | Rotary atomizers |
Atomizer Speed(rpm) | 24000~30000 | 24000~30000 | 18000~24000 | 18000~24000 | 18000~22000 |
Atomizer Disk (mm) | 50 | 80 | 100 | 120 | 120 |
Heating way | Electricity | Electricity | Steam + electricity | Steam +electricity | Steam +electricity |
Drying Chamber Diameter | 1000 | 1200 | 1600 | 2000 | 2300 |
Dried powder restoring rate (%) | ≥95 | ≥95 | ≥95 | ≥95 | ≥95 |
Reference machine dimension(m) | 1.5x1.1x2.2 | 2.5x1.5x2.6 | 3x1.7x2.8 | 4x2.8x4.2 | 5x3x5.2 |
Reference machine weight (Kg) | 700 | 1200 | 1500 | 1900 | 2500 |
1.Hywell machinery reserves the right to the design without notice 2.All specifications of spray dryers are as accurate as is reasonably possible, but they are not binding. | |||||
High-Speed Centrifugal Spray Dryer Machine
High-Speed Centrifugal Spray Dryer Machine
High-Speed Centrifugal Spray Dryer Machine
sodium fluoride, potassium fluoride, basic dyes and pigments, dye intermediates, compound fertilizers, formaldehyde silicic acid, catalysts, sulfuric acid agents, amino acids, white carbon black, etc.
AB, ABS emulsion, urea-formaldehyde resin, phenolic resin, glue (urea) formaldehyde resin, polyethylene, polyvinyl chloride, etc.
fat-rich milk powder, gluten, cocoa milk powder, milk replacer powder, hunting blood powder, egg white (yellow), etc.
oats, chicken juice, coffee, instant tea, seasoning meat, protein, soybean, peanut protein, etc.
corn steep liquor, corn starch, glucose, pectin, maltose, potassium sorbate, etc.
alumina, tile materials, magnesia, talc, etc.
1. Product quality and properties can be effectively controlled and maintained through the entire drying operation by the high-speed centrifugal spray dryer.
2. High-speed centrifugal spray dryers can be thermolabile products/ pharmaceuticals that can be dried at atmospheric pressure and low temperature.
3. High-speed centrifugal spray dryers permit production in continuous operation adaptable to conventional PLC control (Programmable Logic Controller) and it is relatively simple to operate.
4. Feedstock in solution, slurry, emulsion, paste, and melt form can be dried if pumpable.
5. Corrosion problem is minimal and the selection of materials for the construction of a high-speed centrifugal spray dryer is simplified since the dried material comes in contact with the equipment surfaces in an anhydrous condition.
6. High-speed centrifugal spray dryers produces dry powder particles of controllable particle size, shape, form, moisture content, and other specific properties irrespective of dryer capacity and heat sensitivity.
7. High-speed centrifugal spray dryer handles a wide range of production rates and provides extensive flexibility in their design that is product specification are readily met through the selection of appropriate spray dryer design and their operation from a wide range of available design.
1. High-speed centrifugal spray drying machine is bulky and also expensive to install.
2. High-speed centrifugal spray drying machine is difficult to clean the interior of the tower and pipe after working.
3. high-speed centrifugal spray drying machines have a low thermal efficiency which is a lot of heat is wasted during operation.
4. Solid materials cannot be dried using a high-speed centrifugal spray drying machine. The high-speed centrifugal spray drying machines just can dry the liquid that can be pumpable.
5. Product degradation or fire hazard may result from product deposit on the drying chamber of the high-speed centrifugal spray drying machines.
6. High-speed centrifugal spray drying machine is energy-intensive equipment because;
1). Specific heat of evaporation can be supplied in a short time.
2). The temperature difference across the drying chamber is relatively small and
3). An appreciable amount of heat is lost with the exhaust air.
The collection method of small-scale spray dryer is usually cyclone collection and bag dust collection. The laboratory spray dryer (LPG-5) uses a single-stage cyclone to receive materials. However, the value of the dried materials is not high and does not pollute the environment. For small spray dryers, a two-stage cyclone collection can be used. However, for large-scale spray dryers or materials that pollute the environment, the material collection system is a cyclone dust removal plus bag dust removal system. Specifically designed according to the actual situation of the customer's materials
• Feed tank
• Liquid pump
• Centrifugal atomizer
• G4 and F7 air inlet filter
• Electrical heater
• Drying chamber
• Cyclone
• Powder container
• Air ducts
• Suction fan
• Control panel with PLC incl. touch screen, cables, wiring, and data logging
• Support structure with stairways, platforms, and railings – all in stainless steel
• Insulated feed tank
• An agitator in the feed tank
• Rupture disc
• HEPA filter H13
• Dehumidifier
• Steam heater
• Gas heater, indirect or direct
• Pneumatic hammers
• Bag cloth filter
• Exhaust air water scrubber
Spray Dryer Flow Chart
Spray Dryer Flow Chart
1. The drying speed is fast, and after the spraying of the liquid materials, the superficial area of the materials is increased greatly. In the hot air flow, 95-98% of water can be evaporated at a moment. The time to complete the drying just needs several seconds, which is especially suitable for heat-sensitive materials.
2. The final products have good uniformity, flow ability & solubility. and the final products are high in purity and good in quality.
3. The production procedures are simple and easy operation and control. The moisture of liquid contents of 40-60% (for special materials, the contents might be up to 90%).can is dried into powder or particle products once at a time.
4. After the drying process by the high-speed centrifugal spray dryer machine, there is no need for smashing and sorting, so as to reduce the operation procedures in the production and to enhance the product purity.
5. The product particle diameters, looseness, and water contents can be adjusted by changing the operation condition within a certain range. It is very convenient to carry out control and management.
6. PLC control system, make your research more easier and efficient.
Spray drying is a method for producing a dry powder directly from a solution or slurry. In a continuous process, the liquid feedstock is dispersed as a mist of fine droplets into a stream of hot drying gas, all within a cylindrical drying chamber. In aqueous processes, the drying gas is typically air. Because the kinetics of drying is so rapid, materials are dried in a fraction of a second which helps to make the process viable for thermally sensitive materials such as foods, extracts, and other organic substances.
A high-speed centrifugal spray dryer is a kind of continuous atmospheric dryer. Use a pneumatic or electric atomization device to make liquid high-speed centrifugal spray as fog droplets, make these fog droplets in contact with the hot air in the drying chamber, and instantaneous drying. This high-speed centrifugal spray dryer is often named centrifugal spray dryer Machine, centrifugal spray dryer, spray drying machine. Hywell Machinery also have the lab spray dryer that use for lab testing.
Some special materials need to dry again by the vertical fluid bed dryer as a batch-to-batch or connect vibrating fluid bed dryer for continuous drying to reduce the final moisture when the hywell engineer design the LPG spray drying machine and decide whether to add this second step drying machine base the character of the material.
Some special materials need to dry again by the vertical fluid bed dryer as batch-to-batch, or connect vibrating fluid bed dryer as continuous drying to reduce the final moisture, when hywell engineer design the spray drying machine and decide whether to add this second step drying machine base the character of the material.
If the liquid is thick and can not be pumped, liquids with high sugar content or heat-sensitive liquids. You can use Hywell company's High-efficiency vacuum dryer or vacuum shelf dryer.
High-Speed Centrifugal Spray Dryer
High-Speed Centrifugal Spray Dryers
High-Speed Centrifugal Spray Dryers
The hot air enters the drying room in the spiral form and uniformly after being filtered and heated the air enters the air distributor on the top of the dryer. Passing through the high-speed centrifugal atomizer on the top of the tower of the small-scale spray dryer, the material liquid will rotate and be sprayed into the extremely fine mist liquid beads. Through the very short time of contacting the pure heat air, the materials can be dried into the final products in seconds. The final products will be discharged continuously from the bottom of the drying tower or from the cyclones of the spray dryer. The waste gas will be discharged from the blower. Hywell will design the bag filter to collect materials to reach 99.9% of materials recollection if some materials are special materials. If some materials will be environmental pollution, Hywell will design and manufacture the water scrubber for the high-speed centrifugal spray dryers.
LPG series high-speed centrifugal spray dryer consists of a liquid transfer system, air filter system and heating system, liquid atomizing, drying tower, air exhausting and material collecting, control system, and so on, the feature for each system as below:
Before the fresh air enters the heater, it should pass through the Pre & post-filter first, and then enter the heater for heating. For the heating method, there are electrical heaters or steam radiators, gas furnaces, and so on. Which method to choose depends on the customer's site conditions. To ensure the drying medium enters the drying chamber with high purity, the heated air should go through the high-temperature high-efficiency filter (HEPA-Optional) before entering the drying chamber of the high-speed centrifugal spray dryer.
The liquid delivery system consists of a liquid tank, pump, and so on to ensure the liquid enters the atomizer smoothly.
The atomizing system consists of a high-speed centrifugal atomizer with an inverter and so on.
The powder from the high-speed centrifugal atomizer is between 40-120 microns.
The drying chamber of the spray drying machine consists of the spiral shell, hot air distributor, main tower, and relevant fittings.
The Spiral shell and hot air distributor: the spiral shell and hot air distributor at the top of the tower can regulate air flow rotation angle according to the specific condition to guide the airflow inside the tower effectively and avoid the material sticking to the wall. in the middle, there is the position for installing the atomizer.
Drying tower of spray drying machines: The inner wall of small-scale spray drying machines is a SUS mirror sheet, and welded by arc welding. The insulation layer is rock wool
The middle of the tower has a manhole to view and is convenient to clean and maintain the tower. For the tower body cross interface, the pipe elbow is arc butt design, reducing dead angle; sealed type.
The main tower of small scale spray drying machine is equipped with an air hammer, controlled by the pulse, and hits the main drying tower timely as to avoid the dust sticking to the wall
Material collecting systems of spray drying equipment, there are several types. Such as cyclone, cyclone + bag filter, cyclone+ bag filter +water scrubber, and so on. The method is depending on the material property itself. For the filtering system for the outlet air, we have a filter on request.
HMI+PLC, each parameter can be displayed on the touch screen of the small-scale spray drying equipment. Every parameter can be controlled and recorded easily. but it also can use buttons to reduce client investment.
Model | LPG-5 | LPG-10 | LPG-15 | LPG-25 | LPG-50 |
Maximum moisture evaporation (Kg) | 5 | 10 | 15 | 25 | 50 |
Temperature range of inlet air (ºC) | 100-280 | 100-280 | 100-280 | 100-280 | 100-280 |
Temperature range of outlet air (ºC) | 60-130 | 60-130 | 60-130 | 60-130 | 60-130 |
Dryer time (S) | 1.0 ~ 1.5 | 1.0 ~ 1.5 | 1.0 ~ 1.5 | 1.0 ~ 1.5 | 1.0 ~ 1.5 |
Atomization Type | Rotary atomizers | Rotary atomizers | Rotary atomizers | Rotary atomizers | Rotary atomizers |
Atomizer Speed(rpm) | 24000~30000 | 24000~30000 | 18000~24000 | 18000~24000 | 18000~22000 |
Atomizer Disk (mm) | 50 | 80 | 100 | 120 | 120 |
Heating way | Electricity | Electricity | Steam + electricity | Steam +electricity | Steam +electricity |
Drying Chamber Diameter | 1000 | 1200 | 1600 | 2000 | 2300 |
Dried powder restoring rate (%) | ≥95 | ≥95 | ≥95 | ≥95 | ≥95 |
Reference machine dimension(m) | 1.5x1.1x2.2 | 2.5x1.5x2.6 | 3x1.7x2.8 | 4x2.8x4.2 | 5x3x5.2 |
Reference machine weight (Kg) | 700 | 1200 | 1500 | 1900 | 2500 |
1.Hywell machinery reserves the right to the design without notice 2.All specifications of spray dryers are as accurate as is reasonably possible, but they are not binding. | |||||
High-Speed Centrifugal Spray Dryer Machine
High-Speed Centrifugal Spray Dryer Machine
High-Speed Centrifugal Spray Dryer Machine
sodium fluoride, potassium fluoride, basic dyes and pigments, dye intermediates, compound fertilizers, formaldehyde silicic acid, catalysts, sulfuric acid agents, amino acids, white carbon black, etc.
AB, ABS emulsion, urea-formaldehyde resin, phenolic resin, glue (urea) formaldehyde resin, polyethylene, polyvinyl chloride, etc.
fat-rich milk powder, gluten, cocoa milk powder, milk replacer powder, hunting blood powder, egg white (yellow), etc.
oats, chicken juice, coffee, instant tea, seasoning meat, protein, soybean, peanut protein, etc.
corn steep liquor, corn starch, glucose, pectin, maltose, potassium sorbate, etc.
alumina, tile materials, magnesia, talc, etc.
1. Product quality and properties can be effectively controlled and maintained through the entire drying operation by the high-speed centrifugal spray dryer.
2. High-speed centrifugal spray dryers can be thermolabile products/ pharmaceuticals that can be dried at atmospheric pressure and low temperature.
3. High-speed centrifugal spray dryers permit production in continuous operation adaptable to conventional PLC control (Programmable Logic Controller) and it is relatively simple to operate.
4. Feedstock in solution, slurry, emulsion, paste, and melt form can be dried if pumpable.
5. Corrosion problem is minimal and the selection of materials for the construction of a high-speed centrifugal spray dryer is simplified since the dried material comes in contact with the equipment surfaces in an anhydrous condition.
6. High-speed centrifugal spray dryers produces dry powder particles of controllable particle size, shape, form, moisture content, and other specific properties irrespective of dryer capacity and heat sensitivity.
7. High-speed centrifugal spray dryer handles a wide range of production rates and provides extensive flexibility in their design that is product specification are readily met through the selection of appropriate spray dryer design and their operation from a wide range of available design.
1. High-speed centrifugal spray drying machine is bulky and also expensive to install.
2. High-speed centrifugal spray drying machine is difficult to clean the interior of the tower and pipe after working.
3. high-speed centrifugal spray drying machines have a low thermal efficiency which is a lot of heat is wasted during operation.
4. Solid materials cannot be dried using a high-speed centrifugal spray drying machine. The high-speed centrifugal spray drying machines just can dry the liquid that can be pumpable.
5. Product degradation or fire hazard may result from product deposit on the drying chamber of the high-speed centrifugal spray drying machines.
6. High-speed centrifugal spray drying machine is energy-intensive equipment because;
1). Specific heat of evaporation can be supplied in a short time.
2). The temperature difference across the drying chamber is relatively small and
3). An appreciable amount of heat is lost with the exhaust air.
The collection method of small-scale spray dryer is usually cyclone collection and bag dust collection. The laboratory spray dryer (LPG-5) uses a single-stage cyclone to receive materials. However, the value of the dried materials is not high and does not pollute the environment. For small spray dryers, a two-stage cyclone collection can be used. However, for large-scale spray dryers or materials that pollute the environment, the material collection system is a cyclone dust removal plus bag dust removal system. Specifically designed according to the actual situation of the customer's materials
• Feed tank
• Liquid pump
• Centrifugal atomizer
• G4 and F7 air inlet filter
• Electrical heater
• Drying chamber
• Cyclone
• Powder container
• Air ducts
• Suction fan
• Control panel with PLC incl. touch screen, cables, wiring, and data logging
• Support structure with stairways, platforms, and railings – all in stainless steel
• Insulated feed tank
• An agitator in the feed tank
• Rupture disc
• HEPA filter H13
• Dehumidifier
• Steam heater
• Gas heater, indirect or direct
• Pneumatic hammers
• Bag cloth filter
• Exhaust air water scrubber
Spray Dryer Flow Chart
Spray Dryer Flow Chart
1. The drying speed is fast, and after the spraying of the liquid materials, the superficial area of the materials is increased greatly. In the hot air flow, 95-98% of water can be evaporated at a moment. The time to complete the drying just needs several seconds, which is especially suitable for heat-sensitive materials.
2. The final products have good uniformity, flow ability & solubility. and the final products are high in purity and good in quality.
3. The production procedures are simple and easy operation and control. The moisture of liquid contents of 40-60% (for special materials, the contents might be up to 90%).can is dried into powder or particle products once at a time.
4. After the drying process by the high-speed centrifugal spray dryer machine, there is no need for smashing and sorting, so as to reduce the operation procedures in the production and to enhance the product purity.
5. The product particle diameters, looseness, and water contents can be adjusted by changing the operation condition within a certain range. It is very convenient to carry out control and management.
6. PLC control system, make your research more easier and efficient.
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