Rocking Powder Mixer

Rocking Powder Mixer Introduction

The mixing chamber of the rocking mixing machine is rocking and rotating in 3-dimensional axes (x，y, and z) with mixing blades inside the chamber. Because the mixing chamber is moving in 3-dimensional axes, it provides more force to the mixing blade to make the product well mixed and have less production time.

After the mixing is finished, the discharge process will start and it could be done automatically or manually in 3-5minutes.

      This powder rocking mixer is a compact system and it only requires a small space. The rocking mixer is easy and simple to operate, and it is quiet and safe. The mixing chamber design is simple, so it's easy to clean. This machine is a most useful mixer for GMP foods and pharmaceuticals industries use.

For small-batch powder mixing, our company's SYH 3D mixer and V-type mixer can be used. For two-dimensional mixers can use the vacuum feeder to feed the materials.

Rocking Powder Mixer video

Two Dimensional Powder Mixer Working Video

Rocking Powder Mixers Working Principles

Rocking powder mixers mainly consist of three big parts. rotating barrel, swinging rack, and frame. The rotating cylinder lies on the swinging rack, supported by four wheels and its axial fixation is done by two stop wheels, Two of the four wheels are driven by a rotating system to make the barrel rotate. The swinging rack is driven by a set of crand shaft swinging bars which are mounted on the frame and the swinging rack is supported on the frame.

The rotating barrel of the Two Dimension Mixing Machine can make two motions at the same time. One is the rotation of the barrel and the other is the swinging of the barrel along the swinging rack. Materials to be mixed will be rotated when the barrel is rotating and will be mixed from left to right and vice versa when the cylinder is swinging. As a result of these two motions, materials can be mixed fully in a short time. A two-dimensional motion mixer is suitable for mixing all powder and granule materials.

Rocking Powder Mixer Specifications

Model	Total   volume (L)	Operation   Volume(L)	Maximum   loading (Kg)	Power (kw)	Weight (Kg)	Size (mm)
EYH-600	600	360	180	2.2	750	1750X1140X1400
EYH-800	800	480	240	3	1000	2700x1500x1750
EYH-1000A	1000	600	300	3	1300	3250X1500X1750
EYH-1500A	1500	900	450	4.4	1750	3300X1510X2100
EYH-2000A	2000	1200	600	5.2	2600	3430X1810X2150
EYH-3000A	3000	1800	900	7.0	3500	3640X1900X2490
EYH-4000A	4000	2400	1200	9.5	4100	4200X2100X2550
EYH-6000A	6000	3600	1800	13	6100	5100X2350X3250
EYH-8000A	8000	4800	2400	13	7900	5800X2600X3385
EYH-10000A	10000	6000	3000	18.5	10000	6350X2800X3850
EYH-12000A	12000	7200	3600	18.5	13000	6500X3000X4250
EYH-15000A	15000	9000	4500	22	15000	7200X3200X 4500
EYH-20000A	20000	12000	6000	30	18000	7800X3400X4570
1.Bigger size up to 20000L are available against request 2.Hywell machinery reserves the right to the design without notice 3.All specifications of roacking blender are as accurate as is reasonably possible, but they are not binding. 4. If you’re looking for a highly-efficient mixing solution for high volume powdered or granular materials, then what you need is a EYH Series Big volume Powder Blender.

Rocking Powder Blender Construction Material

Hywell Machinery are able to offer our EYH Series powder rocking blenders with contact part to be built in SS304, SS316L, Titanium, Duplex stainless steel, etc. Electrical parts of control system of the Rock Powder mixing machine can be adapted to the customer’s needs.

Rocking Powder Mixer Advantages

Hywell machinery EYH series 2D powder mixing machine had the following advantages over conventional solutions.

1. Excellent homogeneity of mixing with no dead points

2. Complete discharge and easy cleaning

3. Easy loading of materials into the shells.

4. The whole machine's novel design, compact structure, and good appearance, the evenness of mixing reaches 99%.

5. Highly polished inner and outer surfaces of the barrel, no dead comer, easy to discharge materials, easy to clear, no cross-contamination. Confining the requirement of GMP.

6. Low-cost and highly-efficient way of mixing powdered and granular materials

7. Mirror-polished surface made with durable and high-quality stainless steel

8. Easy to operate and effortless to clean

9. Low maintenance costs

10. CE marking and GMP (Good Manufacturing Practice)

Rock Powder Mixer Options

1.Total volume of rocking powder mixer

Total volume sizes from 600 to 20000 lit.

2.Materials material of rock powder blender

Drums can be built in SUS304, SUS316L, Titanium, and Duplex stainless steel.

3.Control system of rock powder mixer

The EYH powder mixing machine has more choices, such as a push button or HMI+PLC.

4.Feeding system of the rocking powder mixer

The feeding system for the powder blending machine can be by manual or pneumatic conveyor or vacuum feeder.

5.Optional variable speed shell.

How Does a EYH Series Rocking Powder Mixer Work?

The rotating barrel of the EYH Series Two-Dimensional Mixing Machine can make two motions at the same time. One is the rotation of the barrel and the other is the swinging of the barrel along the swinging rack. Materials to be mixed will be rotated when the barrel is rotating and will be mixed from left to right and vice versa when the cylinder is swinging. As a result of these two motions, materials can be mixed fully in a short time.

Rock Powder Mixer Application:

It's widely used as the mixing equipment for solid medicine powder in the pharmaceutical industry worldwide. The mixing uniformity is high, the material vessel is movable, these are very convenient for material loading, mixing, discharging, and cleaning. It's easy to integrate with the upstream and downstream process, and the problem of cross pollution and flies dust caused by multi-material-transferring are solved. Various material vessels might be equipped with this machine, so to meet the mixing requirement of large batch capacity and multi-varieties.

Attention to order

1. When inquiry the EYH Series Two Dimensional Mixer, the Client needs to supply the materials state powder or granules.

2. When inquiry the EYH Series Two Dimensional Mixers, the Client needs to supply the density of materials.

3. When inquiry the EYH Series Two Dimensional Blender, the Client needs to supply the capacity per batch or capacity per hour.

5. When inquiry the EYH Series Two Dimensional Blenders, the Client needs to decide which kind of feeder that needed to load materials into the mixer.

6. When inquiry the EYH Series Rocking blending machine, the Client needs to decide which kinds of steel for machine-304 stainless steel or 316L stainless steel.

7. Other special requirements.  

Benefits of Using a Rocking Powder Mixer

Increased efficiency in powder mixing

A rocking powder mixer offers significant advantages over traditional mixing methods. Its unique rocking motion ensures thorough mixing of powders, resulting in improved efficiency. The back-and-forth motion facilitates better powder flow, allowing for faster and more effective blending.

Enhanced mixing quality

Achieving a homogeneous blend is crucial in industries such as pharmaceuticals, where accurate dosing and consistency are paramount. A rocking powder mixer ensures superior mixing quality by minimizing the risk of segregation and agglomeration. The controlled rocking motion creates a gentle tumbling effect, preventing clumping and ensuring uniform distribution of particles.

Versatility in mixing applications

Rocking powder mixers are versatile and can handle various mixing applications. Whether it's blending pharmaceutical powders, mixing food ingredients, or combining chemicals, these mixers offer a flexible solution. With adjustable settings and multiple mixing modes, they can accommodate different materials and achieve desired results across a range of industries.

Time and cost savings

The efficiency of a rock powder blender translates into significant time and cost savings. By reducing mixing time and enhancing productivity, manufacturers can optimize their production processes. Additionally, the superior mixing quality minimizes the need for rework or additional processing steps, resulting in cost savings and improved overall efficiency.

Key Features of a Rocking Powder Mixer

A rocking powder mixer incorporates several features that contribute to its effectiveness and user-friendliness.

Adjustable rocking motion

The rocking motion of the mixer is adjustable, allowing users to customize the blending process according to their specific requirements. By controlling the angle and speed of the rocking motion, optimal mixing conditions can be achieved for different types of powders.

Multiple mixing modes

Rocking powder mixers often come with multiple mixing modes to cater to diverse applications. These 

mixing modes may include gentle rocking, vigorous tumbling, or even a combination of both. This versatility ensures that the mixer can handle a wide range of powder types and achieve the desired blending effect.

User-friendly interface

To make the mixing process efficient and hassle-free, rocking powder mixers are designed with user-friendly interfaces. Clear controls, intuitive settings, and informative displays allow operators to easily set parameters, monitor the mixing progress, and make adjustments as needed. This user-centric design enhances productivity and reduces the learning curve for new users.

Safety features

Safety is always a priority in industrial settings, and rock powder mixers are equipped with various safety features. These may include emergency stop buttons, protective enclosures, and automatic shut-off mechanisms to prevent accidents or injuries. Additionally, some mixers have built-in sensors that detect irregularities or deviations during the mixing process, providing an added layer of protection.

Factors to Consider When Choosing a Rocking Powder Mixer

When selecting a rocking powder mixer for your specific application, several factors should be taken into consideration.

Capacity and size

The capacity and size of the powder mixer should align with your production requirements. Consider the volume of powders you need to mix and ensure that the mixer can handle the desired batch size. Additionally, factor in the physical dimensions of the mixer to ensure it fits within your production facility.

Mixing speed and duration

Different powders may require specific mixing speeds and durations to achieve optimal blending. Ensure that the rocking powder mixer offers adjustable speed settings and allows for precise control of the mixing duration. This flexibility will enable you to meet the requirements of different powder types and achieve desired mixing results.

Material compatibility

Verify that the materials of construction of the mixer are compatible with the powders you intend to mix. Some powders may be corrosive or reactive, requiring specific material considerations to ensure longevity and prevent contamination. Consult the manufacturer or supplier for guidance on material compatibility.

Maintenance and cleaning

Efficient maintenance and cleaning procedures are essential to ensure the longevity and hygiene of the rocking powder mixer. Consider the accessibility of internal components, ease of disassembly, and availability of cleaning accessories or tools. A mixer with user-friendly maintenance features can save time and effort in routine cleaning and upkeep.