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3D Powder Mixer

The 3D Powder Mixer is suitable for mixing dry-powder material of pharmaceutical, chemical, and food industries. 3D powder blender is used in mixing evenly and quickly between different proportion and fineness of materials. The working principles of the Multi Direction Mixers when the machine is in operation. Because of the running actions of the mixing tank in multi-direction, the now and derision of the various kinds of the materials are sped up in the process of mixing. At the same time, the phenomenon is avoided that the congregation and segregation of the material in gravity ratio caning due to the centrifugal force in the normal mixer and extremely good effect can be obtained.

  • SYH
  • HYWELL
  • 479820090
  • SUS304/SUS316L/Titanium
  • Food/Pharmaceutical/Chemical
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3D Powder Mixer Introduction

3D Powder Mixers or Multi Direction Powder Mixers are used for homogeneous mixing of powdery substances with different specific weights and particle sizes. Producing dry-to-wet is also possible. The production process is hygienic and dust-free because the product is mixed in independent containers of variable sizes. During the mixing process the powder moves on a random direction from center to the end of the trough and on the same time from top to the bottom. In such a multi-dimensional way, the 3D Powder Mixing Machine need only short mixing time and relatively low power consumption.

The mixing barrel of the machine moves in multi-direction. For the materials, there is no centrifugal function, without the specific gravity segregation and the layer division. For each of build-up phenomenon, there is the remarkable weight rate. The mixing rate is high. The material charge rate of barrel is higher than other kinds powder blending machine . Maximum rate can be up to 90% . The barrel adopts arc shape connections and its well polished and reach GMP.

Hywell Machinery have the laboratory mixing machine for the factory or experimental agency product development stage, please pay attention to hywell company's laboratory 3D mixer.


3D Mixers Working Principles

During the mixing process the powder moves on a random direction from center to the end of the trough and on the same time from top to the bottom. In such a multi-dimensional way, the SYH series industrial mixing machine needs only short mixing time and relatively low power consumption. The mixer‘s “Gentle” mixing action is good for final products that are sensitive to high shear of the mixer and tend to break or to reduce their particles size, or are highly abrasive.


2

3D Powder Blender

3D Powder Blender

3D Powder Mixer

4

Multi Direction Powder Mixers



3D Powder Mixers specifications


Model

Total   volume (L)

Operation   Volume(L)

Maximum   loading (Kg)

Speed   of mixing (r/min)

Power

(kw)

Size

(mm)

Weight

(Kg)

SYH-5

5

4

2

10-25

0.55

1000x900x800

120

SYH-20

20

16

8

10-20

0.75

1000x900x800

180

SYH-50

50

40

20

8-15

1.1

1000x1400x1200

300

SYH-100

100

80

40

8-15

1.5

1200x1700x1500

500

SYH-200

200

160

80

8-15

2.2

1400x1800x1600

800

SYH-400

400

320

160

8-15

4

1800x2100x1950

1200

SYH-600

600

480

240

8-15

5.5

1900x2100x2250

1500

SYH-800

800

640

320

8-15

7.5

2600X2380X2500

2000

SYH-1000

1000

800

400

8-12

7.5

2600×2380×2400

2500

1.1-20L and 20-50L can work with interchangeable drums.

2.Bigger size up to 1500L are available against request

3.Hywell machinery reserves the right to .the design without notice

4.All specifications are as accurate as is reasonably possible, but they are not binding.


3D Powder Mixers Construction Material

Hywell Machinery are able to offer our SYH Series multi direction mixing machine with contact part to be built in SS304, SS316L, Titanium, Duplex stainless steel, etc. Electrical parts of control system of the Powder blending machine can be adapted to the customer’s needs.


3D Powder Mixing Machine Advantages

Hywell machinery SYH 3D powder mixing machine had the following advantages over conventional solutions.

1.   Excellent homogeneity of mixing with no dead points

2.    Complete discharge and easy cleaning

3.    Safety cage to prevent human injury

4.    Mixing in independent containers (on small models as an Option) offers no contamination and emissions, no extra cleaning.

5.    Time-saving, fast exchange of the container, due to simple and fast mounting of the container

6.    The whole machine novel design, compact structure, and good appearance, the evenness of mixing reaches 99% , and the volume charge factor reaches 0.8.

7.    Smooth running, reliable performance, easy operation.

8.   Highly polished inner and outer surfaces of the barrel, no dead comer, easy to discharge materials, easy to clear, no cross contamination. Confining to the requirement of GMP.


3D Powder Blenders Options

Hywell machinery SYH 3D blender had the following options

1.    Total volume Sizes of 3D powder blending machine  from 5 to 1500 lit.

2.    Free of cross contamination due to the independent drums for different batches when highly hygienic processing is required (for size SYH-50 and smaller)

3.    Safety cage to prevent human injury

4.    Drums can be built in SUS304,SUS316L ,Titanium, Duplex stainless steel.

5.    Control system of 3D mixer machine has more choices, such as push button or HMI+PLC.

6.    The feeding system for the 3D powder blending machine can be by manual or vacuum feeder.

7.  Optional portable safety guard and other standard safety features

8.  Optional variable speed shell

9.   Optional sanitary butterfly valve

10. Optional stainless steel cart to transport the shell and for easy loading ( interchangeable drums from 0.5L-20L ).


3D powder mixer

Three Dimensional Blender

3D powder mixing machine

Multi Direction Mixing Machine

three dimensional mixer

3D Powder Mixing Machine


How do the 3D Powder Mixers Works


Hywell machinery Dry powder blender consists of a mixing drum which is rotated by two arms, and one arm (the drive arm) is driven by a motor with belt connection. The slave arm is driven to not only rotate, but also move horizontally. During the Multi direction powder blender operation, the products inside the drum moves in random direction from center to the end of the trough and at same time from top to the bottom, creating as 3D way. so that the materials will carry out the three dimensions and complex movements along the barrel body so as to realize the various movements of the materials. Through disseminating, gathering, agglomerating and mixing to realize uniform mixing. the mixing uniform can reach 99.9%.


Design with Interchangeable Mixing Drums for 3D Powder Mixer

For the lab powder mixer size of SYH-5, SYH -15, and SYH -50, Hywell Machinery offers the option for the powder mixer to work with interchangeable drums. A drum holder is designed to hold the drum with fast assembly. When the mixer rotates, the drum and drum holder are rotated together by the two arms.

Moreover, drums of different sizes can be fit into the same drum holder with necessary adaptor; for example, SYH lab 3D mixing machine can work with drum sizes of 1L up to 20L and 20-50L by one drum holder.


3D Powder Mixer Application:

1.3D Powder Mixers for Pharmaceuticals

Biological Solids, Carcinogenic Substances, Concentrated Active Ingredients, Active Agents, Generics, Intermediate Products, Sterile Products, Toxic Substances.

2. Foods 3D Mixer

Seasonings, Spices, Tea Mixes, VitaminMixes, Breakfast Cereals, Enzymes, Flavours, Herbs, Minerals, Nutra-ceuticals .

3. Chemicals Powder Mixers

Drugs, Dyestuffs, Leather Auxiliaries, Metal Powders, Pigments, Plastic Granules, Plastic Pellets, Agrochemicals, Ceramic Powders, Detergents, ,Plastic Powders.


3D Powder Mixing Machine Video


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