3D Powder Mixer

3D Powder Mixer Introduction

3D Powder Mixers or Multi-Direction Powder Mixers are used for the homogeneous mixing of powdery substances with different specific weights and particle sizes. Producing dry-to-wet is also possible. The production process is hygienic and dust-free because the product is mixed in independent containers of variable sizes. During the mixing process, the powder moves in a random direction from the center to the end of the trough and at the same time from top to bottom. In such a multi-dimensional way, the 3D Powder Mixing Machine needs only a short mixing time and relatively low power consumption.

The mixing barrel of the machine moves in a multi-direction. For the materials, there is no centrifugal function, without the specific gravity segregation and layer division. For each build-up phenomenon, there is a remarkable weight rate. The mixing rate is high. The material charge rate of the barrel is higher than that of other kinds of powder blending machines. The maximum rate can be up to 90%. The barrel adopts arc-shaped connections and is well-polished and reaches GMP. Hywell Machinery has a laboratory mixing machine for the factory or experimental agency product development stage. Please pay attention to Hywell Company's 3D lab powder mixer.

Hywell Machinery Co., Ltd. has different types of powder mixers, including V cone blender, high shear mixers, rocking powder mixer and rotary drum mixers that mix from 0.1kg to 7500kg.

3D Powder Mixers Video

SYH-600L 3D Powder Mixing Machine Video

SYH-50L 3D Powder Mixer

50L Quick Barrel Change Video

3D Mixers Working Principles

During the powder mixing process, the powder moves in a random direction from the center to the end of the trough and at the same time from top to bottom. In such a multi-dimensional way, the SYH series industrial powder mixing machine needs only a short mixing time and relatively low power consumption. The mixer‘s “Gentle” mixing action is good for final products that are sensitive to the high shear of the mixer and tend to break or reduce their particle size, or are highly abrasive.

3D Powder Mixers Specifications

Model	Total   volume (L)	Operation   Volume(L)	Maximum   loading (Kg)	Speed   of mixing (r/min)	Power (kw)	Size (mm)	Weight (Kg)
SYH-5	5	4	2	10-25	0.55	1000x900x800	120
SYH-20	20	16	8	10-20	0.75	1000x900x800	180
SYH-50	50	40	20	8-15	1.1	1000x1400x1200	300
SYH-100	100	80	40	8-15	1.5	1200x1700x1500	500
SYH-200	200	160	80	8-15	2.2	1400x1800x1600	800
SYH-400	400	320	160	8-15	4	1800x2100x1950	1200
SYH-600	600	480	240	8-15	5.5	1900x2100x2250	1500
SYH-800	800	640	320	8-15	7.5	2600X2380X2500	2000
SYH-1000	1000	800	400	8-12	7.5	2600×2380×2400	2500
1.1-20L and 20-50L can work with interchangeable drums. 2. Bigger sizes up to 1500L are available upon request 3. Hywell machinery reserves the right to the design without notice 4. All specifications of 3D powder mixers are as accurate as is reasonably possible, but they are not binding.

How to Select the Right 3D Powder Mixer for Your Application？

Selecting the correct 3D powder mixer mainly depends on four key factors:

Material Type-Consider what you are mixing:

• Free-flowing powder or granules → Standard      mixing model

• Fine powder with poor flowability → Stronger      drive motor recommended

• High bulk density material → Heavy-duty      model

If your product is pharmaceutical, food, or high-value chemical material, choose a GMP-compliant stainless steel 316L contact surface.

Mixing Capacity per Batch

For example:

• 20 kg per batch → 50 L bin model

• 120 kg per batch → 300 L bin model

• 300 kg per batch → 800 L bin model

Always leave 20–30% free space inside the bin for optimal mixing efficiency.

Mark: 1. bin volume range (e.g., 10L, 200 L, 500 L, 1000 L, 1500 L).

          2. Hywell's standard blending equipment models are designed based on a material bulk density of 0.5 g/cm³. If the bulk density exceeds 0.6 g/cm³, a heavy-duty model is required. Please contact Hywell Company, and we will provide you with the correct model selection.

Quick Selection Table

Bin Volume	Recommended Model	Typical Batch Weight	Application
20–50   L	Small 3D Mixer	8–20 kg	Lab / Pilot / Small   production
200–500   L	Medium 3D Mixer	80–200   kg	General industrial   use
600–1000   L	Large 3D Powder Mixer	240–400   kg	High-volume production

Still Not Sure?

If you provide the following information, we can recommend the exact model for you:

• Material type

• Bulk density (kg/m⊃3;)

• Batch weight (kg)

• Industry (Food / Pharma /      Chemical / Other)

With these five details, selecting the correct 3D powder mixer becomes fast and accurate.

3D Powder Mixer Application:

1.3D Powder Mixers for Pharmaceuticals

Biological Solids, Carcinogenic Substances, Concentrated Active Ingredients, Active Agents, Generics, Intermediate Products, Sterile Products, Toxic Substances.

2. Foods 3D Mixer

Seasonings, Spices, Tea Mixes, VitaminMixes, Breakfast Cereals, Enzymes, Flavours, Herbs, Minerals, Nutra-ceuticals .

3. Chemical Powder Mixers

Drugs, Dyestuffs, Leather Auxiliaries, Metal Powders, Pigments, Plastic Granules, Plastic Pellets, Agrochemicals, Ceramic Powders, Detergents, Plastic Powders.

Multi-direction Mixing Machine Construction Material

Hywell Machinery is able to offer our SYH Series multi-direction mixing machine with contact parts to be built in SS304, SS316L, Titanium, Duplex stainless steel, etc. Electrical parts of the control system of the powder blending machine can be adapted to the customer’s needs.

 

PVC Mixing Drum 3D Powder Blender Video

3D Powder Mixing Machine Advantages

Hywell machinery SYH 3D powder mixing machine had the following advantages over conventional solutions.

1. The 3D powder mixing machine provides excellent homogeneity of mixing with no dead points

2. The 3D powder mixing machine has a complete discharge and easy cleaning

3.   Safety cage to prevent human injury

4.    Mixing in independent containers (on small models as an Option) offers no contamination and emissions, and no extra cleaning.

5.    Time-saving, fast exchange of the container, due to the simple and fast mounting of the container

6.    The whole machine's novel design, compact structure, and good appearance, the evenness of mixing reach 99%, and the volume charge factor reaches 0.8.

7.    Smooth running, reliable performance, easy operation.

8.   Highly polished inner and outer surfaces of the barrel, no dead comer, easy to discharge materials, easy to clear, and no cross-contamination. Confining the requirement of GMP.

3D Powder Blenders Options

Hywell machinery SYH 3D blender had the following options

1.    Total volume Sizes of the 3D powder blending machine range from 5 to 1500 liters.

2.    Free of cross-contamination due to the independent drums for different batches when highly hygienic processing is required (for size SYH-50 and smaller)

3.    Safety cage to prevent human injury

4.    Drums can be built in SUS304, SUS316L, Titanium, and Duplex stainless steel.

5.   The control system of the 3D mixer machine has more choices, such as the push button or HMI+PLC.

6.    The feeding system for the 3D powder blending machine can be by a manual or a vacuum feeder.

7.  Optional portable safety guard and other standard safety features

8.  Optional variable speed shell

9.   Optional sanitary butterfly valve

10. Optional stainless steel cart to transport the shell and for easy loading ( interchangeable drums from 0.5L-20L ).

How does the 3D Dry Powder Blender Works

Hywell machinery Dry powder blender consists of a mixing drum that is rotated by two arms, and one arm (the drive arm) is driven by a motor with a belt connection. The slave arm is driven to not only rotate but also move horizontally. During the multi-directional 3D dry powder blender operation, the products inside the drum move in random directions from the center to the end of the trough and at the same time from the top to the bottom, creating a 3D way. so that the materials will carry out the three dimensions and complex movements along the barrel body so as to realize the various movements of the materials. Through disseminating, gathering, agglomerating, and mixing to realize uniform mixing. The mixing uniformity can reach 99.9%.

Design with Interchangeable Mixing Drums for 3D Powder Mixer

For the lab 3D powder mixer  size of SYH-5, SYH -15, and SYH -50, Hywell Machinery offers the option for the powder mixer to work with interchangeable drums. A drum holder is designed to hold the drum with fast assembly. When the mixer rotates, the drum and drum holder are rotated together by the two arms.

Moreover, drums of different sizes can be fit into the same drum holder with the necessary adaptor; for example, the SYH lab 3D mixing machine can work with drum sizes of 1L up to 20L and 20-50L by one drum holder.

Interchange Drum for Powder Mixer Video