You are here: Home » Products » Laboratory Machinery » Laboratory Mixers » V Cone Blender

loading

Share to:
facebook sharing button
twitter sharing button
line sharing button
wechat sharing button
linkedin sharing button
pinterest sharing button
sharethis sharing button

V Cone Blender

Hywell Machinery is the manufacturer of laboratory V cone blenders, sometimes also called Y-shaped mixers,V shell powder mixer, V type blender, which is one type of the well-known Tumbler powder mixer which is very popular for the intimate blending of free-flowing dry powders, granules, and crystals. It is featured by its very simple design and easy-to-clean construction. The V cone blenders are featured a gentle high-flowing mixing process for solids/solids in a proportion of up to 1:100 with the possibility of using an intensifier bar to enhance the mixture and solids/liquids in powder or granulate form with different specific weights

  • V

  • HYWELL

  • 8479820090

  • SUS304/SUS316L/Titanium

  • Food/Pharmaceutical/Chemical

Availability:
Quantity:

V Cone Blender Working Principles

The laboratory V cone blender is composed of two drums formed and welded together. The shape of the container is asymmetric with respect to the axis. The motor and reduce are connected by belts. When the motor drives the reducer, The reducer rotates with the coupling to make the barrel rotary continuously. Due to the rotating motion, the powder particles are continuously alternated, divided, and merged in the inclined cylinder; the materials are randomly transferred from one area to another area, and at the same time, the powder particles are slipped between the particles, and the particles are superimposed multiple times in the space. It is continuously distributed on the newly generated surface so that shearing, diffusion, and mixing are repeated. The laboratory V cone blender is our widely absorbing, digesting foreign advanced technology, combined with the new type conditions of successful research and development. Reasonable structure, stable performance, and convenient operation. The whole machine features a novel design, compact structure, and good appearance, the evenness of mixing reaches 99%, and the volume charge maximum factor reaches 0.6.

Due to the characteristic shapes of laboratory V cone powder blender formed by two normally identical sections joined at a specific angle, axial flows are created inside which separate and join the product to be mixed, and which together with the radial action of the mixture, results in a rapid and uniform mix discharge is via an outlet at the base of the two cylinders. Contact us to learn more about our lab powder mixing machinery, laboratory drying Vmachine, and lab granulator for customers in the adhesive, food, and chemical industries.

Hywell Machinery also has industrial V podwer mixer from 100 liters to max 3000 liters if high volume powder mixers are required.


V Cone Blender Video




V Cone Blenders Specifications

Model

Total volume (L)

Operation Volume(L)

Maximum loading (Kg)

Speed of mixing (r/min)

Power

(kw)

Size

(mm)

Weight

(Kg)

V-5

5

3

1.5

10-25

0.35

1000x500x800

100

V-20

20

10

5

10-20

0.55

1000x600x800

120

1.1-30L can work with interchangeable drums.

2.Hywell machinery reserves the right to the design without notice

3.All specifications are as accurate as is reasonably possible, but they are not binding.


Advantages of V Cone Blender

High Efficiency

The V cone blender is a highly efficient blending machine that can mix large quantities of material in a short amount of time.

Uniform Mixing

The V cone mixer provides uniform mixing of the material due to its convective mixing principle. This ensures that all particles are evenly distributed throughout the mixture, resulting in a homogenous blend.

Versatility

The V cone blender is a versatile mixing machine that can be used for a wide range of applications. It can handle different types of dry powders and granules, as well as delicate and abrasive materials. It can also be used for batch or continuous mixing, depending on the specific needs of the application.

Reduced Cross-Contamination

The V cone blending machine is designed to minimize cross-contamination between different materials. It's conical shape and screw design ensure that there are no dead spots or corners where the material can accumulate, reducing the risk of cross-contamination.


V Cone Blender Application:

V Cone Blender for Pharmaceuticals Industry

The V cone powder blender is used in the pharmaceutical industry for the mixing of dry powders and granules, such as antibiotics, vitamins, and excipients,Concentrated Active Ingredients, Active Agents, Generics, Intermediate Products, Sterile Products, Toxic Substances, Supplements, Active Ingredients. It is also used for the blending of active pharmaceutical ingredients (APIs) with other materials, such as fillers and binders, to produce tablets and capsules.

V Cone Blender for Foods Industry

The V cone blender is widely used in the food industry for the mixing of dry ingredients, such as flour, sugar, spices, and powdered milk,Seasonings, Spices, Tea Mixes, Vitamin Mixes, Enzymes, Flavours, Herbs, Minerals, Sugar, Aspartame, Fragrance, Spice, Dextrin, Chocolate Mixes. It is also used for the blending of different types of powders, such as cake mixes, bread mixes, and protein supplements.

V Cone Blender for Chemicals Industry

The V cone blender is widely used in the chemical industry for the mixing of dry powders and granules, such as fertilizers, detergents, and pigments. It is also used for the blending of different types of chemicals, such as polymers, resins, and adhesives,Drugs, Dyestuffs, Leather Auxiliaries, Metal Powders, Pigments, Plastic Granules, Plastic Pellets, Agrochemicals, Ceramic Powders, Detergents, ,plastic Powders, Detergents, Cleaning Compounds.


Laboratory V Cone Blender Features

Hywell machinery laboratory v cone blender had the following advantages over conventional solutions.

1. Excellent homogeneity of mixing with no dead points

2. Complete discharge and easy cleaning

3. Time-saving, fast exchange of the container, due to simple and fast mounting of the container

4. Mixing in independent containers (on small models as an option) offers no contamination and emissions, no extra cleaning.

5. The whole machine novel design, compact structure, and good appearance, the evenness of mixing reaches 99% , and the volume charge factor reaches 0.6.

6. Smooth running, reliable performance, easy operation.

7. Highly polished inner and outer surfaces of the barrel, no dead comer, easy to discharge materials, easy to clear, no cross contamination. confining to the requirement of gmp.


Laboratory V Cone Blender Options

Hywell machinery laboratory v cone powder blender had the following options.

1. Free of cross-contamination due to the independent drums for different batches when highly hygienic processing is required (for size v-30 and smaller).

2. Mixing in independent containers (on small models as an option) offers no contamination and emissions, and no extra cleaning.

3. Optional portable safety guard and other standard safety features

4. Drums can be built in sus304,sus316l ,titanium, duplex stainless steel.

5. Inverter to adjust the Y shape powder drum rotating speed.


Design With Interchangeable Drums

For the lab cone powder blender machine size of v-5 to v-30, hywell machinery offers the option for the lab powder mixer to work with interchangeable drums. a single driving machine can achieve mixing from 20 liters to 50 liters by changing barrels of different volumes.


Conclusion

The V cone blender is a highly efficient and versatile blending machine that can be used in a wide range of industries for the uniform mixing of dry powders and granules. Its conical shape and screw design ensure a rapid and uniform mixing process, while its versatility and reduced cross-contamination make it an ideal choice for many applications. Regular maintenance and troubleshooting are essential to ensure optimal performance and prevent downtime.


FAQs

1.  What is the V cone blender?

The V cone blender is a V shell conical blender used for the uniform mixing of dry powders and granules in the food, pharmaceutical, and chemical industries.

2.  How does the V-cone blender work?

The V shell mixer works by lifting the material from the bottom of the cone to the top and dropping it back down, creating a swirling motion that mixes the particles together.

3.  What are the advantages of the V cone blender?

The advantages of the Y-shaped mixers include high efficiency, uniform mixing, versatility, and reduced cross-contamination.

4.  What are the common applications of the V cone blender?

The common applications of the V cone powder blending machine include the food industry, pharmaceutical industry, and chemical industry.

5.  How do I maintain and troubleshoot the V cone blender?

Regular cleaning, lubrication, inspection, and replacement of

worn parts are essential to maintain the optimal performance of the V-type powder blender. To troubleshoot common issues like poor mixing, overheating, and motor problems, adjustments to the rotating speed, lubrication, and motor load may be necessary.

6.  Is the V cone blender suitable for blending sensitive or hazardous materials?

Yes, the Y-shaped blender is suitable for blending sensitive or hazardous materials as it has reduced cross-contamination and can be easily sanitized.

7.  How can I ensure the safety of using the V-cone blender?

To ensure the safety of using the V cone powder blender, it is important to follow the manufacturer's instructions for installation, operation, and maintenance, and to wear appropriate personal protective equipment (PPE) when necessary.

8.  Can the V cone blender be used for wet blending?

No, the Y-shaped powder mixer is not suitable for wet blending as it is designed for the mixing of dry powders and granules.

9.  What are some common alternatives to the V cone blender?

Some common alternatives to the V cone blender include rock powder mixers, IBC bin powder mixers, and drum powder blenders.

10. Is it necessary to use genuine replacement parts for the V cone blender?

Yes, it is necessary to use genuine replacement parts for the V cone blender to ensure its optimal performance and prevent damage to the machine. Using non-genuine parts may also void the manufacturer's warranty.



Previous: 
Next: 

Product Category

Consult Your Hywell Machinery Expert

We help you avoid the pitfalls to deliver the quality and value your fo need, on-time and on-budget.

Products

Why Us

Case Show

Contact Us
   +86-13382828213
   0519-85786231
  Wugang Industrial Park ,Changzhou
© COPYRIGHT 2023 HYWELL MACHINERY ALL RIGHTS RESERVED.