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Hywell machinery's Fixed Bin Powder Blender is designed for ultra-uniform mixing of a wide range of powder and granular products in the pharmaceutical, chemical, food, light, and related industries. This type of powder mixer has a three-dimensional mixing method for high-efficiency mixing, unlike other 2D mixers.
The Fixed Bin Powder Blender features a novel design, compact structure, and good appearance; The evenness of mixing reaches 99%, and the volume charge coefficient reaches 80%, compared to 40%-50% of other blenders.
Hywell machinery’s cone powder blender has the lab model, and the cone mixer machine has a volume drum of 5-50L that can work with interchangeable drums.
HF
HYWELL
8479820090
SUS304/SUS316L/Titanium
Food/Pharmaceutical/Chemical
| Quantity: | |
|---|---|
Hywell Machinery's fixed bin blender is used for the homogeneous mixing of powdery substances with different specific weights and particle sizes. The production process is hygienic and dust-free because the product is mixed in independent containers of variable sizes. During the mixing process, the powder moves in a random direction from the center to the end of the trough and at the same time from top to the bottom. In such a multi-dimensional way. the fixed bin powder blender also named as square cone mixing machine.
Materials are charged into a closed square-cone mixing barrel, and the symmetrical axes of a hopper and the axes of the rotating shaft form an included angle, materials with different constituents are strenuously rolling over in the closed hopper and producing high shear to achieve the best effect of mixing. For the materials, there is no centrifugal function, without the specific gravity segregation and layer division. For each build-up phenomenon, there is a remarkable weight rate. The mixing rate is high. The material charge rate of the barrel is big. The maximum rate can be up to 80%. The barrel adopts arc shape connections and is well polished and reaches GMP.
Hywell Machinery has the lab scale powder mixing machine for the factory or experimental agency product development stage, please pay attention to hywell company's laboratory Square cone mixer.
During the mixing process, the powder moves in a random direction from the center to the end of the trough and at the same time from top to the bottom. the HF series powder mixing machine needs only a short mixing time and relatively low power consumption. The mixer‘s “Gentle” mixing action is good for final products that are sensitive to the high shear of the mixer and tend to break or reduce their particle size, or are highly abrasive. it can discharge load by vacuum feeder .
The fixed bin mixer is composed of a machine base, driving system, control system, mixing bin, and so on. When it works, after materials are fed into the bin, lock the feeding cover. Set the blending time and blending speed according to your process requirements. Start the control system, and start the blending operation. When the set time is reached, the equipment will stop automatically. The printer can print the records according to the set items and process parameters.
In the Fixed Bin Powder Blenders, the whole process adopts PLC and interface automatic control system, guaranteeing homogenous blending. The process parameters can be recorded and printed for each batch. you can analyze and monitor the blending processes of the bin blenders. The highly sensitive infrared sensor device ensures the safety and prevents the wrong operation. Inside of the pharma bin smooth without dead corners and mixed in a sealed space to avoid dust and cross contamination, realizes dust-free production.
Fixed Bin Blenders are widely used in the pharmaceutical industry mainly for the mixing of granules and powder. Meanwhile, it can be widely used in as raw material industry, chemical industry, foodstuff industry, etc. It has the advantage of stable transmission, reliable structure, large mixing amount, and homogenous blending for dry granules and powder.
If you are looking for HF Series Fixed Cone Blender and have detailed requirement ideas in mind, You tell us what you want, and we will custom your best Bin Blenders.
Fix Bin Blender
Fixed Bin Powder Blender
Bin Mixing Machine
Model | Total volume (L) | Operation Volume(L) | Maximum loading (Kg) | Speed of mixing (r/min) | Power (kw) | Size (mm) | Weight (Kg) |
HF -50 | 50 | 40 | 20 | 8-15 | 1.1 | 1200x1100x1000 | 300 |
HF-100 | 100 | 80 | 40 | 8-15 | 1.1 | 1300x1200x1800 | 500 |
HF-200 | 200 | 160 | 80 | 8-15 | 1.5 | 1600x1280x1900 | 800 |
HF-400 | 400 | 320 | 160 | 8-15 | 2.2 | 1700x1280x1950 | 1200 |
HF-600 | 600 | 480 | 240 | 8-15 | 2.2 | 2200x1600x2200 | 1500 |
HF-800 | 800 | 640 | 320 | 8-15 | 4 | 2800x1900x2820 | 2000 |
HF-1000 | 1000 | 800 | 400 | 5-10 | 4 | 2800x2000x2820 | 2500 |
HF-2000 | 2000 | 1600 | 800 | 5-10 | 7.5 | 3300x2550x3280 | 2800 |
HF-3000 | 3000 | 2400 | 1200 | 5-10 | 11 | 3800x3000x3800 | 3500 |
1.5-50L can work with interchangeable drums. 2.Bigger size up to 5000L are available against request 3.Hywell machinery reserves the right to .the design without notice 4.All specifications of the fixed bin powder mixer are as accurate as is reasonably possible, but they are not binding. | |||||||
Fixed bin powder blenders find extensive use across various industries. In the pharmaceutical industry, these powder blenders are crucial for producing uniform mixtures of active pharmaceutical ingredients (APIs), excipients, and other powders. They ensure that medications are accurately dosed and maintain consistent quality. In the food industry, bin powder mixers play as bin powder blenders. These powder blenders are utilized for mixing various chemicals, pigments, and additives to create homogeneous mixtures for manufacturing processes. They enable precise control over the composition, ensuring the desired chemical reactions and properties.
In the cosmetics industry, fixed-bin powder blenders are used to blend different cosmetic powders, including pigments, fillers, and binders. This ensures that the final cosmetic products, such as foundations, eyeshadows, and powders, have a smooth and consistent texture.
Fixed-bin powder blenders offer numerous advantages that make them a preferred choice in various industries. Some of the key advantages include:
Fixed bin powder blenders provide excellent mixing efficiency, resulting in a homogeneous blend. The stationary bin and strategically positioned mixing blades ensure consistent contact between powders, eliminating clumps and achieving a uniform distribution of ingredients.
With their efficient mixing process, fixed-bin powder mixing machines save time and reduce production costs. The uniform blending reduces the need for rework or additional mixing cycles, improving overall productivity and minimizing material wastage.
Fixed bin powder blending machines are available in various sizes and capacities, making them suitable for both small-scale and large-scale production. They can be customized to meet specific blending requirements, accommodating different batch sizes and ingredient ratios.
The design of fixed bin powder blenders simplifies the cleaning and maintenance process. The stationary bin allows for easy access, facilitating thorough cleaning between batches. Additionally, the mixing blades can often be removed or adjusted for convenient maintenance and replacement.
Hywell Machinery is able to offer our HF Series Fixed Bin Powder Mixer with contact parts to be built in SS304, SS316L, Titanium, Duplex stainless steel, etc. Electrical parts of the control system of the Fixed Bin Powder Mixer can be adapted to the customer’s needs.
Hywell machinery HF series square cone mixing machine had the following advantages over conventional solutions.
1. Excellent homogeneity of mixing with no dead points.
2. Square cone mixing machine has complete discharge and easy cleaning.
3. Easy loading of materials into the shells.
4. Blender automatically stops at the home position after blending is complete.
5. Safety cage to prevent human injury.
6. Mixing in independent containers (on small models as an Option) offers no contamination and emissions, and no extra cleaning.
7. Time-saving, fast exchange of the container, due to simple and fast mounting of the container.
8. The whole machine's novel design, compact structure, and good appearance, the evenness of mixing reaches 99%, and the volume charge factor reaches 0.8.
9. Highly polished inner and outer surfaces of the barrel, no dead comer, easy to discharge materials, easy to clear, no cross-contamination. Confining the requirement of GMP.
10. With large production capacity, convenient maintenance and cleaning.
11. Square cone mixing machine adopts PLC and HMI automatic control system.
12. Square cone mixing machine has reasonable structure, stable performance, and simple operation.
Hywell machinery Square Cone Powder Mixer had the following options
1. Total volume Sizes of square cone powder mixer from 5 to 5000 lit.
2. Free of cross-contamination due to the independent drums for different batches when highly hygienic processing is required (for size HF-50 and smaller)
3. Drums of fixed bin powder mixer can be built in SUS304, SUS316L, Titanium, and Duplex stainless steel.
4. Control system of the square cone powder mixer has more choices, such as push button or HMI+PLC.5. The feeding system for the powder blending machine can be by manual or vacuum feeder.
6. Optional portable safety guard and other standard safety features
7. Optional variable speed shell
8. Optional sanitary butterfly valve
9. Optional stainless steel cart to transport the shell and for easy loading.
The Hywell Machinery series HF Cone blending Machine has a square cone chamber made up of stainless steel. Powders and granules are fed into the square cone chamber either manually or by a vacuum conveyor. A gear motor drives mixing machine drums to roll 360 degrees. This multi-dimensional motion makes the powders and granules inside tumble up and down and collide with each other all the time and achieve uniform mixing in a short time.
When selecting a fixed-bin powder blender, certain factors should be taken into consideration:
Evaluate the desired batch size and production volume to determine the appropriate blender capacity. Consider factors such as the size of the production facility and the anticipated demand for blended powders.
Ensure that the blender is compatible with the specific materials or powders to be blended. Some powders may have unique characteristics or require special handling, so it's important to choose a blender that can effectively handle the intended ingredients.
Consider the safety features incorporated into the blender design. Look for features such as interlocking mechanisms, emergency stop buttons, and safety guards to prevent accidents or injuries during the operation.
If your blending requirements are unique or specialized, check if the fixed-bin powder blender can be customized to meet your specific needs. Customization options may include variable speed controls, or specialized bin designs.
Fixed bin powder blenders often incorporate various features and technologies to enhance their performance and usability:
Some blenders offer adjustable speed settings, allowing operators to control the mixing intensity and optimize the blending process for different types of powders.
Blenders equipped with programmable controls enable precise adjustment of mixing time and intensity. This flexibility allows for customization based on specific blending requirements.
Advanced fixed bin powder blenders may include automation features, such as recipe management systems and programmable settings. This streamlines the blending process, improves consistency, and reduces operator error.
To maintain a clean and safe working environment, certain blenders are equipped with dust control systems. These systems capture and contain airborne particles, preventing them from escaping into the surrounding area.
Fixed bin powder blenders play a crucial role in achieving uniform blending of powders in various industries. Their stationary bin design, efficient mixing mechanisms, and customizable features make them highly reliable and cost-effective solutions. By considering factors such as capacity requirements, material compatibility, and safety features, you can select the right fixed-bin powder blender for your specific blending needs. Regular maintenance and troubleshooting will keep the blender in optimal condition, ensuring consistent and high-quality blends for years to come.
The optimal capacity for a fixed bin powder blender depends on your specific production requirements. Consider factors such as batch sizes, desired production volume, and available space in your facility. Fixed bin powder blenders come in a range of capacities to accommodate different needs, so choose one that aligns with your blending requirements.
Fixed bin powder blenders are primarily designed for dry powder blending.
Yes, fixed bin powder mixer machine can be suitable for small-scale production. They are available in various sizes and capacities, allowing you to choose a blender that matches your production volume. Additionally, their flexibility and scalability make them adaptable to different batch sizes and blending requirements.
When operating a fixed bin powder blender machine, follow these safety precautions:
Always read and follow the manufacturer's instructions and safety guidelines.
Ensure the blender is properly grounded and connected to a reliable power source.
Use appropriate personal protective equipment (PPE) such as gloves and safety goggles.
Avoid overloading the blender beyond its specified capacity.
Keep hands and clothing away from moving parts during operation.
Regularly inspect the blender for any signs of damage or wear.
The frequency of servicing a fixed bin blender depends on factors such as usage, operating conditions, and manufacturer recommendations. It is advisable to follow the manufacturer's maintenance schedule, which typically includes regular inspections, lubrication, and parts replacement as needed. Regular servicing will help maintain the blender's performance and prolong its lifespan.
Hywell Machinery's fixed bin blender is used for the homogeneous mixing of powdery substances with different specific weights and particle sizes. The production process is hygienic and dust-free because the product is mixed in independent containers of variable sizes. During the mixing process, the powder moves in a random direction from the center to the end of the trough and at the same time from top to the bottom. In such a multi-dimensional way. the fixed bin powder blender also named as square cone mixing machine.
Materials are charged into a closed square-cone mixing barrel, and the symmetrical axes of a hopper and the axes of the rotating shaft form an included angle, materials with different constituents are strenuously rolling over in the closed hopper and producing high shear to achieve the best effect of mixing. For the materials, there is no centrifugal function, without the specific gravity segregation and layer division. For each build-up phenomenon, there is a remarkable weight rate. The mixing rate is high. The material charge rate of the barrel is big. The maximum rate can be up to 80%. The barrel adopts arc shape connections and is well polished and reaches GMP.
Hywell Machinery has the lab scale powder mixing machine for the factory or experimental agency product development stage, please pay attention to hywell company's laboratory Square cone mixer.
During the mixing process, the powder moves in a random direction from the center to the end of the trough and at the same time from top to the bottom. the HF series powder mixing machine needs only a short mixing time and relatively low power consumption. The mixer‘s “Gentle” mixing action is good for final products that are sensitive to the high shear of the mixer and tend to break or reduce their particle size, or are highly abrasive. it can discharge load by vacuum feeder .
The fixed bin mixer is composed of a machine base, driving system, control system, mixing bin, and so on. When it works, after materials are fed into the bin, lock the feeding cover. Set the blending time and blending speed according to your process requirements. Start the control system, and start the blending operation. When the set time is reached, the equipment will stop automatically. The printer can print the records according to the set items and process parameters.
In the Fixed Bin Powder Blenders, the whole process adopts PLC and interface automatic control system, guaranteeing homogenous blending. The process parameters can be recorded and printed for each batch. you can analyze and monitor the blending processes of the bin blenders. The highly sensitive infrared sensor device ensures the safety and prevents the wrong operation. Inside of the pharma bin smooth without dead corners and mixed in a sealed space to avoid dust and cross contamination, realizes dust-free production.
Fixed Bin Blenders are widely used in the pharmaceutical industry mainly for the mixing of granules and powder. Meanwhile, it can be widely used in as raw material industry, chemical industry, foodstuff industry, etc. It has the advantage of stable transmission, reliable structure, large mixing amount, and homogenous blending for dry granules and powder.
If you are looking for HF Series Fixed Cone Blender and have detailed requirement ideas in mind, You tell us what you want, and we will custom your best Bin Blenders.
Fix Bin Blender
Fixed Bin Powder Blender
Bin Mixing Machine
Model | Total volume (L) | Operation Volume(L) | Maximum loading (Kg) | Speed of mixing (r/min) | Power (kw) | Size (mm) | Weight (Kg) |
HF -50 | 50 | 40 | 20 | 8-15 | 1.1 | 1200x1100x1000 | 300 |
HF-100 | 100 | 80 | 40 | 8-15 | 1.1 | 1300x1200x1800 | 500 |
HF-200 | 200 | 160 | 80 | 8-15 | 1.5 | 1600x1280x1900 | 800 |
HF-400 | 400 | 320 | 160 | 8-15 | 2.2 | 1700x1280x1950 | 1200 |
HF-600 | 600 | 480 | 240 | 8-15 | 2.2 | 2200x1600x2200 | 1500 |
HF-800 | 800 | 640 | 320 | 8-15 | 4 | 2800x1900x2820 | 2000 |
HF-1000 | 1000 | 800 | 400 | 5-10 | 4 | 2800x2000x2820 | 2500 |
HF-2000 | 2000 | 1600 | 800 | 5-10 | 7.5 | 3300x2550x3280 | 2800 |
HF-3000 | 3000 | 2400 | 1200 | 5-10 | 11 | 3800x3000x3800 | 3500 |
1.5-50L can work with interchangeable drums. 2.Bigger size up to 5000L are available against request 3.Hywell machinery reserves the right to .the design without notice 4.All specifications of the fixed bin powder mixer are as accurate as is reasonably possible, but they are not binding. | |||||||
Fixed bin powder blenders find extensive use across various industries. In the pharmaceutical industry, these powder blenders are crucial for producing uniform mixtures of active pharmaceutical ingredients (APIs), excipients, and other powders. They ensure that medications are accurately dosed and maintain consistent quality. In the food industry, bin powder mixers play as bin powder blenders. These powder blenders are utilized for mixing various chemicals, pigments, and additives to create homogeneous mixtures for manufacturing processes. They enable precise control over the composition, ensuring the desired chemical reactions and properties.
In the cosmetics industry, fixed-bin powder blenders are used to blend different cosmetic powders, including pigments, fillers, and binders. This ensures that the final cosmetic products, such as foundations, eyeshadows, and powders, have a smooth and consistent texture.
Fixed-bin powder blenders offer numerous advantages that make them a preferred choice in various industries. Some of the key advantages include:
Fixed bin powder blenders provide excellent mixing efficiency, resulting in a homogeneous blend. The stationary bin and strategically positioned mixing blades ensure consistent contact between powders, eliminating clumps and achieving a uniform distribution of ingredients.
With their efficient mixing process, fixed-bin powder mixing machines save time and reduce production costs. The uniform blending reduces the need for rework or additional mixing cycles, improving overall productivity and minimizing material wastage.
Fixed bin powder blending machines are available in various sizes and capacities, making them suitable for both small-scale and large-scale production. They can be customized to meet specific blending requirements, accommodating different batch sizes and ingredient ratios.
The design of fixed bin powder blenders simplifies the cleaning and maintenance process. The stationary bin allows for easy access, facilitating thorough cleaning between batches. Additionally, the mixing blades can often be removed or adjusted for convenient maintenance and replacement.
Hywell Machinery is able to offer our HF Series Fixed Bin Powder Mixer with contact parts to be built in SS304, SS316L, Titanium, Duplex stainless steel, etc. Electrical parts of the control system of the Fixed Bin Powder Mixer can be adapted to the customer’s needs.
Hywell machinery HF series square cone mixing machine had the following advantages over conventional solutions.
1. Excellent homogeneity of mixing with no dead points.
2. Square cone mixing machine has complete discharge and easy cleaning.
3. Easy loading of materials into the shells.
4. Blender automatically stops at the home position after blending is complete.
5. Safety cage to prevent human injury.
6. Mixing in independent containers (on small models as an Option) offers no contamination and emissions, and no extra cleaning.
7. Time-saving, fast exchange of the container, due to simple and fast mounting of the container.
8. The whole machine's novel design, compact structure, and good appearance, the evenness of mixing reaches 99%, and the volume charge factor reaches 0.8.
9. Highly polished inner and outer surfaces of the barrel, no dead comer, easy to discharge materials, easy to clear, no cross-contamination. Confining the requirement of GMP.
10. With large production capacity, convenient maintenance and cleaning.
11. Square cone mixing machine adopts PLC and HMI automatic control system.
12. Square cone mixing machine has reasonable structure, stable performance, and simple operation.
Hywell machinery Square Cone Powder Mixer had the following options
1. Total volume Sizes of square cone powder mixer from 5 to 5000 lit.
2. Free of cross-contamination due to the independent drums for different batches when highly hygienic processing is required (for size HF-50 and smaller)
3. Drums of fixed bin powder mixer can be built in SUS304, SUS316L, Titanium, and Duplex stainless steel.
4. Control system of the square cone powder mixer has more choices, such as push button or HMI+PLC.5. The feeding system for the powder blending machine can be by manual or vacuum feeder.
6. Optional portable safety guard and other standard safety features
7. Optional variable speed shell
8. Optional sanitary butterfly valve
9. Optional stainless steel cart to transport the shell and for easy loading.
The Hywell Machinery series HF Cone blending Machine has a square cone chamber made up of stainless steel. Powders and granules are fed into the square cone chamber either manually or by a vacuum conveyor. A gear motor drives mixing machine drums to roll 360 degrees. This multi-dimensional motion makes the powders and granules inside tumble up and down and collide with each other all the time and achieve uniform mixing in a short time.
When selecting a fixed-bin powder blender, certain factors should be taken into consideration:
Evaluate the desired batch size and production volume to determine the appropriate blender capacity. Consider factors such as the size of the production facility and the anticipated demand for blended powders.
Ensure that the blender is compatible with the specific materials or powders to be blended. Some powders may have unique characteristics or require special handling, so it's important to choose a blender that can effectively handle the intended ingredients.
Consider the safety features incorporated into the blender design. Look for features such as interlocking mechanisms, emergency stop buttons, and safety guards to prevent accidents or injuries during the operation.
If your blending requirements are unique or specialized, check if the fixed-bin powder blender can be customized to meet your specific needs. Customization options may include variable speed controls, or specialized bin designs.
Fixed bin powder blenders often incorporate various features and technologies to enhance their performance and usability:
Some blenders offer adjustable speed settings, allowing operators to control the mixing intensity and optimize the blending process for different types of powders.
Blenders equipped with programmable controls enable precise adjustment of mixing time and intensity. This flexibility allows for customization based on specific blending requirements.
Advanced fixed bin powder blenders may include automation features, such as recipe management systems and programmable settings. This streamlines the blending process, improves consistency, and reduces operator error.
To maintain a clean and safe working environment, certain blenders are equipped with dust control systems. These systems capture and contain airborne particles, preventing them from escaping into the surrounding area.
Fixed bin powder blenders play a crucial role in achieving uniform blending of powders in various industries. Their stationary bin design, efficient mixing mechanisms, and customizable features make them highly reliable and cost-effective solutions. By considering factors such as capacity requirements, material compatibility, and safety features, you can select the right fixed-bin powder blender for your specific blending needs. Regular maintenance and troubleshooting will keep the blender in optimal condition, ensuring consistent and high-quality blends for years to come.
The optimal capacity for a fixed bin powder blender depends on your specific production requirements. Consider factors such as batch sizes, desired production volume, and available space in your facility. Fixed bin powder blenders come in a range of capacities to accommodate different needs, so choose one that aligns with your blending requirements.
Fixed bin powder blenders are primarily designed for dry powder blending.
Yes, fixed bin powder mixer machine can be suitable for small-scale production. They are available in various sizes and capacities, allowing you to choose a blender that matches your production volume. Additionally, their flexibility and scalability make them adaptable to different batch sizes and blending requirements.
When operating a fixed bin powder blender machine, follow these safety precautions:
Always read and follow the manufacturer's instructions and safety guidelines.
Ensure the blender is properly grounded and connected to a reliable power source.
Use appropriate personal protective equipment (PPE) such as gloves and safety goggles.
Avoid overloading the blender beyond its specified capacity.
Keep hands and clothing away from moving parts during operation.
Regularly inspect the blender for any signs of damage or wear.
The frequency of servicing a fixed bin blender depends on factors such as usage, operating conditions, and manufacturer recommendations. It is advisable to follow the manufacturer's maintenance schedule, which typically includes regular inspections, lubrication, and parts replacement as needed. Regular servicing will help maintain the blender's performance and prolong its lifespan.
