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Fixed Bin Powder Blender

Hywell machinery's Fixed Bin Powder Blender is designed for ultra-uniform mixing of a wide range of powder and granular products in the pharmaceutical, chemical, food, light, and related industries. This type of powder mixer has a three-dimensional mixing method for high-efficiency mixing, unlike other 2D mixers.
The Fixed Bin Powder Blender features a novel design, compact structure, and good appearance; The evenness of mixing reaches 99%, and the volume charge coefficient reaches 80%, compared to 40%-50% of other blenders.
Hywell machinery’s cone powder blender has the lab model, and the cone mixer machine has a volume drum of 5-50L that can work with interchangeable drums.

  • HF
  • HYWELL
  • 8479820090
  • SUS304/SUS316L/Titanium
  • Food/Pharmaceutical/Chemical
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Fixed Bin Powder Blender Introduction

Hywell Machinery's fixed bin blender is used for the homogeneous mixing of powdery substances with different specific weights and particle sizes. The production process is hygienic and dust-free because the product is mixed in independent containers of variable sizes. During the mixing process, the powder moves in a random direction from the center to the end of the trough and at the same time from top to the bottom. In such a multi-dimensional way. the fixed bin powder blender also named as square cone mixing machine. 


Materials are charged into a closed square-cone mixing barrel, and the symmetrical axes of a hopper and the axes of the rotating shaft form an included angle, materials with different constituents are strenuously rolling over in the closed hopper and producing high shear to achieve the best effect of mixing. For the materials, there is no centrifugal function, without the specific gravity segregation and layer division. For each build-up phenomenon, there is a remarkable weight rate. The mixing rate is high. The material charge rate of the barrel is big. The maximum rate can be up to 80%. The barrel adopts arc shape connections and is well polished and reaches GMP.

Hywell Machinery has the lab scale powder mixing machine for the factory or experimental agency product development stage, please pay attention to hywell company's laboratory Square cone mixer.


Fixed Bin Powder Blender Working Principles

During the mixing process, the powder moves in a random direction from the center to the end of the trough and at the same time from top to the bottom. the HF series powder mixing machine needs only a short mixing time and relatively low power consumption. The mixer‘s “Gentle” mixing action is good for final products that are sensitive to the high shear of the mixer and tend to break or reduce their particle size, or are highly abrasive. it can discharge load by vacuum feeder .

 

The fixed bin mixer is composed of a machine base, driving system, control system, mixing bin, and so on. When it works, after materials are fed into the bin, lock the feeding cover. Set the blending time and blending speed according to your process requirements. Start the control system, and start the blending operation. When the set time is reached, the equipment will stop automatically. The printer can print the records according to the set items and process parameters.


In the Fixed Bin Powder Blenders, the whole process adopts PLC and interface automatic control system, guaranteeing homogenous blending. The process parameters can be recorded and printed for each batch. you can analyze and monitor the blending processes of the bin blenders. The highly sensitive infrared sensor device ensures the safety and prevents the wrong operation. Inside of the pharma bin smooth without dead corners and mixed in a sealed space to avoid dust and cross contamination, realizes dust-free production.


Fixed Bin Blenders are widely used in the pharmaceutical industry mainly for the mixing of granules and powder. Meanwhile, it can be widely used in as raw material industry, chemical industry, foodstuff industry, etc. It has the advantage of stable transmission, reliable structure, large mixing amount, and homogenous blending for dry granules and powder.


If you are looking for HF Series Fixed Cone Blender and have detailed requirement ideas in mind, You tell us what you want, and we will custom your best Bin Blenders.



HF fix bin blender

Fix Bin Blender

Fix Bin Powder Blender

Fixed Bin Powder Blender

Bin Powder Mixing Machine

Bin Mixing Machine


Fixed Bin Powder Mixer Specifications


Model

Total volume (L)

Operation Volume(L)

Maximum loading (Kg)

Speed of mixing (r/min)

Power

(kw)

Size

(mm)

Weight

(Kg)

HF -50

50

40

20

8-15

1.1

1200x1100x1000

300

HF-100

100

80

40

8-15

1.1

1300x1200x1800

500

HF-200

200

160

80

8-15

1.5

1600x1280x1900

800

HF-400

400

320

160

8-15

2.2

1700x1280x1950

1200

HF-600

600

480

240

8-15

2.2

2200x1600x2200

1500

HF-800

800

640

320

8-15

4

2800x1900x2820

2000

HF-1000

1000

800

400

5-10

4

2800x2000x2820

2500

HF-2000

2000

1600

800

5-10

7.5

3300x2550x3280

2800

HF-3000

3000

2400

1200

5-10

11

3800x3000x3800

3500

1.5-50L   can work with interchangeable drums.

2.Bigger   size up to 5000L are available against request

3.Hywell   machinery reserves the right to .the design without notice

4.All   specifications of the fixed bin powder mixer are as accurate as is reasonably   possible, but they are not binding.


Fixed Bin Powder Mixer Construction Material

Hywell Machinery is able to offer our HF Series Fixed Bin Powder Mixer with contact parts to be built in SS304, SS316L, Titanium, Duplex stainless steel, etc. Electrical parts of the control system of the Fixed Bin Powder Mixer can be adapted to the customer’s needs.


Square Cone Mixing Machine Advantages

Hywell machinery HF series square cone mixing machine had the following advantages over conventional solutions.


1. Excellent homogeneity of mixing with no dead points.

2.  Square cone mixing machine has complete discharge and easy cleaning.

3. Easy loading of materials into the shells.

4. Blender automatically stops at the home position after blending is complete.

5. Safety cage to prevent human injury.

6.  Mixing in independent containers (on small models as an Option) offers no contamination and emissions, and no extra cleaning.

7.  Time-saving, fast exchange of the container, due to simple and fast mounting of the container.

8.  The whole machine's novel design, compact structure, and good appearance, the evenness of mixing reaches 99%, and the volume charge factor reaches 0.8.

9.   Highly polished inner and outer surfaces of the barrel, no dead comer, easy to discharge materials, easy to clear, no cross-contamination. Confining the requirement of GMP.

10. With large production capacity, convenient maintenance and cleaning.

11. Square cone mixing machine adopts PLC and HMI automatic control system.

12. Square cone mixing machine has reasonable structure, stable performance, and simple operation.



Square Cone Powder Mixer Options

Hywell machinery Square Cone Powder Mixer had the following options


1.   Total volume Sizes of square cone powder mixer from 5 to 5000 lit.

2.   Free of cross-contamination due to the independent drums for different batches when highly hygienic processing is required (for size HF-50 and smaller)

3.   Drums of fixed bin powder mixer can be built in SUS304, SUS316L, Titanium, and Duplex stainless steel.

4.   Control system of the square cone powder mixer has more choices, such as push button or HMI+PLC.5.   The feeding system for the powder blending machine can be by manual or vacuum feeder.

6. Optional portable safety guard and other standard safety features

7. Optional variable speed shell

8. Optional sanitary butterfly valve

9. Optional stainless steel cart to transport the shell and for easy loading.


How do The Fixed Bin Powder Blender Work? 

The Hywell Machinery series HF Cone blending Machine has a square cone chamber made up of stainless steel. Powders and granules are fed into the square cone chamber either manually or by a vacuum conveyor. A gear motor drives mixing machine drums to roll 360 degrees. This multi-dimensional motion makes the powders and granules inside tumble up and down and collide with each other all the time and achieve uniform mixing in a short time.


Fixed Bin Powder Blender Application:

1.Fixed Bin Powder Blender for Pharmaceuticals

Fixed Bin Powder Blender can use to mix the Carcinogenic Substances, Concentrated Active Ingredients, Active Agents, Generics, Intermediate Products, Toxic Substances.

2. Fixed Bin Powder Blenders for Foods

Fixed Bin Powder Blender is also named as food powder blender , it can mix the Spices, Vitamin, Enzymes, Flavours, Herbs, Minerals, Nutra-ceuticals .

3. Fixed Bin Powder Blending Machine for Chemicals

Chemical powder mixer for Dyestuffs, Leather Auxiliaries, Metal Powders, Pigments, Agrochemicals, Ceramic Powders, Detergents, ,Plastic Powders.


Fixed Bin Powder Blending Machine video



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