You are here: Home » Products » Auxiliary Machinery » Vacuum Conveying System
Share to:

Vacuum Conveying System

A vacuum conveying system is a kind of vacuum transfer system using vacuum suction to transmit particles and powder materials, the use of a vacuum feeder can greatly reduce dust pollution in the workshop, and improve the degree of automation, The modular design provides the opportunity to adapt the suction device to various different handling or process equipment. drum unloading, Big Bag Unloading, feeder refilling, and powder mixer loading, are just some examples. The vacuum feeder machines are compact and light and are suitable for manual or automated operation.
  • HS
  • HYWELL
  • SUS304/SUS316L/Titanium
  • Food/Pharmaceutical/Chemical
Availability:
Quantity:

Hywell Vacuum Feeding System Introduction

Hywell machinery vacuum feeding system has two types: one is the HS series vacuum feeder and the other kind is the LHS series Lifting Vacuum Conveying System.

HS Series Vacuum Feeder is the best machine to close send powder and granules, with high efficiency, and fast speed. long-distance transfer, it is used for powder, small granular, and ball materials to transfer into various seal containers and open containers, such as Rock mixer, Drum mixer,3D mixer, vibration screens, crusher, etc.

   LHS series Lifting Vacuum Conveying Systems with cone mills design is widely used in the solid dosage production for transferring and discharging materials. Consequently, it is operated with corollary equipment such as Fluid Bed Granulator or Fluid Bed Dryer for mill and homogenization of granules. and evenly qualified granules through sieving agglomerates from granulators according to your process requirements to obtain acceptable uniform granules. The materials are discharged to the cone mills machine by vacuum conveying system. Vacuum Mill Sifters are also widely used in the Pharmaceutical, food products, and chemical industries, etc.


Advantages of a Vacuum Conveying System

1. Operated with a vacuum ejector, simply connect the powder transfer system to the existing compressed air supply and run the powder vacuum feeder machine.

2. Batch or continuous transfer modes.

3. Dust Free Transfer of Powder. As opposed to positive pressure conveying leakage in a vacuum system is inward. This means a dust-free environment.

4. Feeding-pipe material: Polyurethane hose, long service life

5. Hygienic construction is available.

6. Compact and lightweight receiving vessels

7. Easy to Clean. Vacuum Conveying machine offer quick take apart without tools.

8. Using a Powder Vacuum conveyor the tubing or hose takes up little or no floor space within your facility

9. Easy to install. All Vacuum feeder systems are pre-assembled and shipped for easy installation when it arrives at your factory.

10. Low Power Consumption.

11. Simple structure, easy operation


Pneumatic Conveying Machine Applications

The vacuum conveyor machine can use to transfer fine and coarse powders, granules and bulky materials, small component parts.

The vacuum conveyor machines can transfer the materials from 0.2 to 7 m3/h

The vacuum feeding machines convey distances varying from a short elevation up to 30 m.

The vacuum conveying machine conveys the height varying from a short elevation up to 8m.

Additional equipment can be directly positioned in the vacuum conveying line (inline vibration sifter, magnet separator, nibblers, etc...).

The vacuum conveyor can convey tablets and compacted particles.

The vacuum conveying systems for powder mixer filling.

The Pneumatic Conveying machine can use for the packing line supply.


Vacuum Conveyor Machine Specifications

Model

Blower

Power (Kw)

Transfer capacity (kg/h)

HS-3

Vortex fan

3

1200

HS-4

Vortex fan

5.5

2000

HS-5

Two-stage vortex fan

5.5

3000

HS-6

Vortex fan

7.5

3500

HS-7

Two-stage vortex fan

7.5

4000

1. The conveying capacity is the theoretical limit conveying capacity measured under the experimental   conditions with powder with a bulk density of 0.5 and relatively good   fluidity as the test carrier.

2. The material characteristics and conveying distance have a great influence on the   conveying volume, and the conveying distance is inversely proportional to the   conveying volume.



HS series Vacuum conveying machine Description

 HS series vacuum powder transfer is a new style feeder. The negative pressure is formed by the blower pump. Its maximum negative pressure may reach over 40000Pa. The filtration of powder duct can be filtration by a new style filter element. The accuracy of filtration may reach 10μm. Meanwhile, the vacuum powder transfer has set reversed blowing system of compressed air to clean the dust of the filter so which makes the feeding efficiency higher.

The vacuum conveyor is comprised of a vacuum blower, feeding tube, PE filter, vacuum hopper, automatic control device, and pneumatic discharging device. it needs a client to supply the compressed air (Compress air pressure:0.3-0.4Mpa ).

Hywell machinery's basic Vacuum Conveying Systems consist of a Single Pick-Up Point, a Single Vacuum Receiver and Vacuum Producers, and a control panel.  they are suitable for the Food, Pharmaceutical, and Chemical industries. Distances conveyed vary from 3 to 30 meters. Application includes loading a mixer, packaging machine, tablet press, volumetric or gravimetric feeders, or any other application where bulk dry powders are conveyed to the process. These save injury costs by eliminating the need for heavy lifting, scooping, and climbing.


Vacuum Transfer System for Seal Container Loading

The principle of vacuum transfer systems has been proven to be a "better way" to move many types of material and a giant step over manual handling. The technology exists for moving virtually any material that can be pulled through a hose or tube.

A unique adaptation of vacuum transfer is "direct charge powder blender loading," when a vacuum-tight process vessel becomes the primary vacuum receiver for the material being charged into it.


this kind of Pneumatic Conveyor exclusive conveying system is designed specifically for the direct charge loading of seal powder mixing machines, reactors, or any vessel capable of withstanding a vacuum.


With your powder blender or powder mixer as the primary receiver, Hywell machinery provides the rest of the vacuum feeder to load powder for your mixer.


the vacuum feeder has a different model for different volume mixing machinery, but Hywell machinery's mixing machines all use the same standard DN100 connector to connect the hose of vacuum conveyors.


vacuum conveyoring system


powder vacuum transfer system




Vacuum Transfer System for Open Container Loading

Vacuum Conveying Systems on a Mobile Frame mobile conveyors are furnished with lift frames to accommodate varying discharge heights. Units are easily rolled to and positioned at the desired discharge point. Material can be drawn from a container, a feed bin, or a pickup adapter under a bin or process vessel.

Hywell Machinery's Mobile Vacuum Conveying System will convey up to 500-2000kg per hour of powders and granules. The system is complete with a rolling frame that can lift the vacuum receiver to a height of at least 1.5meter at the discharge point, a Vacuum receiver with replaceable inlet assembly, an easy access filter with pulse filter cleaning, and a full opening discharge valve. Vacuum power sources include Blower Package or Positive Displacement Vacuum Pump Package. Mounted on the rolling frame is a control panel to handle the convey, discharge and filter clean functions of the system.

When a non-vacuum-sealed process vessel becomes the primary vacuum receiver for the material being loaded into it. This vacuum feeder comes in handy.

This special conveying system for vacuum conveyors is designed for direct charging of non-hermetic powder mixers (such as sigma mixer, crusher, or any open vessel, Pin mill, Air Classifier Mill), screening machines, packing machines, and other equipment.

A vacuum feeding machine is a kind of conveying equipment using vacuum suction to transmit particles and powder materials, the use of a vacuum feeding machine can greatly reduce dust pollution in the workshop, improve the degree of automation


vacuum feeder
powder vacuum conveyor





Pneumatic Conveying machine Construction Materials

Hywell Machinery is able to offer our HS series Pneumatic Conveying machine with contact part to be built in SS304, SS316L, Titanium, Duplex stainless steel, etc.


How does vacuum Conveyor Work?

The vacuum conveying systems work on a cyclic operation where the system conveys for a set time, conveying stops, the discharge valves open and the filters are cleaned. This sequence is then repeated. Continuous transfer can be achieved by utilizing a rotary valve at the outlet of the receiver.

The necessary gas flow is generated by the vacuum generator located at the far end of the line, after the vacuum receiver and thus the material is sucked through the pipeline and into the vacuum receiver.

Vacuum Conveyor is the process of moving bulk dry materials, such as powders, from place to place within a factory using suction. The material is transferred in a network of tubing from the pickup point or source to the customer's process. Most Vacuum Conveying Systems transfer products based on a timed interval to the vacuum receiver.



Considerations for Pneumatic Conveying System Design

Many other questions a vacuum transfer system for powder manufacturers will ask about a process, and the materials used in that process will aid them in designing a system with the necessary components to provide a solution that integrates into a customer’s process.

1. Material Bulk Density

2. Conveying Distance

3. Conveying Rate

4. Batch or Continuous Conveying

5. Material Characteristics

6. Material Container model

7. Process Equipment


LHS series Lifting Vacuum Conveyor With Cone Mill Description

    LHS Series Vacuum Mill also well known as LHS series Vacuum Conveying with Cone Mill, the vacuum conveyor with cone mill is new type equipment which combines vacuum pneumatic conveying system, lifter column, conical mill into one machine. LHS Series vacuum pneumatic conveyor has two ways to transfer the materials from the upstream equipment, one is through vacuum conveying systems design, the other is through pharma lifter.

Hywell machine LHS Series Lifting Vacuum Conveyor is the most popular equipment for conveying materials from place to place. It is ideal for transferring machine for the materials as powder, granules, etc.

     LHS series Lifting Vacuum Conveyor with cone mills design is widely used in the solid dosage production procedure for transferring and discharging materials.  consequently, it is operated with corollary equipment such as Fluid Bed Granulator or Fluid Bed Dryer for mill and homogenization of granules. and evenly qualified granules through sieving agglomerates from granulator according to your process requirements to obtain acceptable uniform granules.     The materials are discharged to the cone mills machine by vacuum conveying system. The Vacuum Mill Sifters also widely used in Pharmaceutical, food products, and chemical industries, etc.

    Powder vacuum conveyor is designed with a device avoiding incorrect operation of the butterfly valve which is easy to dismantle and clean. Moreover the conical mill is lifted and lowered to any process height, so it can be hermetically connected to the next processing machine. Consequently, powder dust or cross-contamination is effectively controlled to optimize the production process. Vacuum conveying design completely complies entirely with the latest GMP regulations for medicine production.

    If you are looking for LHS Series lifting vacuum pneumatic conveying system manufacturer and have detailed requirement ideas in mind. Hywell machinery can answer any vacuum conveying system technology questions that you may have, please don’t hesitate to contact us anytime.

lift vacuum cone mill     

 LHS series listing vacuum conveying systems with cone mills design is widely used in the solid dosage production procedure for transferring and discharging materials. Consequently, it is operated with corollary equipment such as a Fluid Bed Granulator or Fluid Bed Dryer for mill and homogenization of granules. and evenly qualified granules through sieving agglomerates from granulators according to your process requirements to obtain acceptable uniform granules. The materials are discharged to the cone mills machine by vacuum conveyor.

Advantages of a Lifting Vacuum Conveyor with Mill

Hywell machinery Lifting Pneumatic Vacuum Conveyor with Mill had the following advantages over conventional solutions


1. The whole process in a closed state to complete, with no pollution


2. It is convenient to replace the sieve, fast, low intensity of work


3. The lifting mechanism adopts a hydraulic system, safe and reliable


4. Equipment height can be designed according to your layout


5. High vacuum, save energy


6. Comply with GMP requirements for pharmaceutical production



Previous: 
Next: 

Product Category

Consult Your Hywell Machinery Expert

We help you avoid the pitfalls to deliver the quality and value your fo need, on-time and on-budget.

Products

Why Us

Case Show

Contact Us
   +86-13382828213
   0519-85786231
  Wugang Industrial Park ,Changzhou
© COPYRIGHT 2022 HYWELL MACHINERY ALL RIGHTS RESERVED.